CLUTCH RELEASE CYLINDER REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here

  2. REMOVE NO. 1 ENGINE UNDER COVER

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  3. DRAIN ENGINE COOLANT

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  4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE ASSEMBLY

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  5. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  6. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  9. REMOVE RADIATOR SUPPORT OPENING COVER

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  10. REMOVE BATTERY CLAMP SUB-ASSEMBLY

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  11. REMOVE BATTERY INSULATOR

  12. REMOVE BATTERY

  13. REMOVE BATTERY TRAY

  14. REMOVE BATTERY CARRIER ASSEMBLY

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  15. REMOVE NO. 1 AIR TUBE ASSEMBLY

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  16. DISCONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE


    1. A004N71

      Using a union nut wrench, disconnect the clutch release cylinder to flexible hose tube.

      Tech Tips

      Use a container to catch the fluid.

  17. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY


    1. A004SCJ

      Remove the 2 bolts, clutch release cylinder assembly from the manual transaxle assembly.

  18. REMOVE CLUTCH RELEASE CYLINDER KIT


    1. Remove the boot from the release cylinder body.

    2. Remove the push rod from the release cylinder body.

    3. A004P06

      Using compressed air, remove the piston and spring from the release cylinder body.

      Note

      Do not damage the inside of the release cylinder body.

  19. REMOVE RELEASE CYLINDER BLEEDER PLUG


    1. Remove the bleeder plug cap from the bleeder plug.

    2. A004SI3

      Remove the release cylinder bleeder plug from the release cylinder body.