CLUTCH MASTER CYLINDER(for RHD) INSTALLATION

PROCEDURE

1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

   
   

   1. Install the clutch master cylinder bracket.

   2. 

      Install the clutch master cylinder assembly with the 2 nuts.

      Torque:

      18 N*m  { 178 kgf*cm, 13 ft.*lbf }

   3. 

      Text in Illustration

      *A	for 2WW
      *B	for 1WW
      *a	MP grease

      Apply MP grease to the contact surface of the clutch master cylinder push rod clevis with hole pin.

   4. Connect the clevis to the clutch pedal sub-assembly with the clutch master cylinder push rod clevis with hole pin.

      Tech Tips

      Install the clutch master cylinder push rod clevis with hole pin from the left side of the vehicle.

   5. Install a new clip to the clutch master cylinder push rod clevis with hole pin.

2. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

   
   

   1. 

      Using a union nut wrench, connect the clutch master cylinder to flexible hose tube.

      Torque:

      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

3. INSTALL CLUTCH RESERVOIR TUBE

   

   
   

   1. Connect the clutch reservoir tube to the clutch master cylinder assembly, and slide the clip to secure it.

4. BLEED CLUTCH LINE

   Click here

5. INSPECT FLUID LEVEL

   Click here

6. INSPECT FOR FLUID LEAK

   Tech Tips

   Check for leaks in the clutch system.

7. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

   Click here

8. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

   Click here