CLUTCH MASTER CYLINDER(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY


    1. Install the clutch master cylinder bracket.

    2. A004OEZ

      Install the clutch master cylinder assembly with the 2 nuts.

      Torque:
      18 N*m  { 178 kgf*cm, 13 ft.*lbf }
    3. A004S3AE02
      Text in Illustration
      *A for 2WW
      *B for 1WW
      A004NPW MP grease

      Apply MP grease to the contact surface of the clutch master cylinder push rod clevis with hole pin.

    4. Connect the clevis to the clutch pedal sub-assembly with the clutch master cylinder push rod clevis with hole pin.

      Tech Tips

      Install the clutch master cylinder push rod clevis with hole pin from the right side of the vehicle.

    5. Install a new clip to the clutch master cylinder push rod clevis with hole pin.

  2. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE


    1. A004T9K

      Using a union nut wrench, connect the clutch master cylinder to flexible hose tube.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  3. INSTALL CLUTCH RESERVOIR TUBE

    A004N2J

    1. Connect the clutch reservoir tube to the clutch master cylinder assembly, and slide the clip to secure it.

  4. INSTALL BRAKE BOOSTER ASSEMBLY

    Click here

  5. BLEED CLUTCH LINE

    Click here

  6. INSPECT FLUID LEVEL

    Click here

  7. INSPECT FOR FLUID LEAK

    Tech Tips

    Check for leaks in the clutch system.

  8. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

    Click here

  9. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here