VALVE BODY ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL MANUAL VALVE

    A004O6B

    1. Coat the manual valve with ATF and install it to the valve body.

  2. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. Coat the O-ring of the transmission wire connector with ATF.

    2. Align the groove of the manual valve with the manual valve lever.

    3. A004Q0UE02

      Install the valve body to the transaxle case with the 11 bolts.

      Note


      • When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case to interfere with each other.

      • Temporarily install the bolts marked *1 in the illustration first because they are positioning bolts.

      Torque:
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }

      Tech Tips

      Each bolt length is indicated below.

      Bolt A: 25 mm (0.984 in.)

      Bolt B: 30 mm (1.18 in.)

      Bolt C: 35 mm (1.38 in.)

      Bolt D: 45 mm (1.77 in.)

      Bolt E: 55 mm (2.17 in.)

  3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

    A004MV3

    1. Coat a new O-ring with ATF and install it to the oil strainer.

      Note

      Ensure that the O-ring is not twisted or pinched.

    2. A004RL7

      Install the oil strainer to the valve body with the 2 bolts.

      Torque:
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }

  4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

    A004NGPE05

    1. Install the 2 magnets to the oil pan.

      Text in Illustration
      *1 Magnet

    2. Install a new gasket to the oil pan.

    3. A004T34E01

      Apply seal packing to the bolt labeled A in the illustration.

      Seal packing
      Toyota Genuine Seal Packing 1281,
      Three Bond 1281 or equivalent

    4. Install the oil pan to the automatic transaxle with the 18 bolts.

      Torque:
      for bolt labeled A
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
      for other bolts
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note


      • In order to ensure proper sealing of the transmission oil pan bolt, apply seal packing to the bolt and install it within 10 minutes of seal packing application.

      • Completely remove any oil or grease from the contact surfaces of the transaxle case, oil pan sub-assembly and gasket before installation.

  5. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH

    A004PUE

    1. Install the front suspension member reinforcement with the 4 bolts.

      Torque:
      99 N*m  { 1010 kgf*cm, 73 ft.*lbf }

  6. ADD AUTOMATIC TRANSAXLE FLUID


    1. Add automatic transaxle fluid (See page AUTOMATIC TRANSMISSION / TRANSAXLE (U660E) > AUTOMATIC TRASAXLE FLUID > ADJUSTMENT).

  7. INSTALL REAR ENGINE UNDER COVER LH


    1. Install the rear engine under cover LH with the 5 clips.

  8. INSTALL NO. 1 ENGINE UNDER COVER


    1. Install the engine under cover with the 11 clips.

  9. INSTALL FRONT LOWER BUMPER ABSORBER


    1. Insert the 2 hooks of the front lower bumper absorber into the installation holes on the body to install the front lower bumper absorber.

    2. Install the 8 bolts.

    3. Install the 2 clips.