CLUTCH PEDAL(for LHD) INSTALLATION

PROCEDURE

1. INSTALL CLUTCH PEDAL TURNOVER BUSH

   

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   MP grease

   
   

   1. Install the clutch pedal turnover bush to the clutch pedal sub-assembly.

   2. Apply MP grease to the inside of the clutch pedal turnover bush.

2. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING

   

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   MP grease

   
   

   1. Apply MP grease to the inside of a new clutch master cylinder push rod clevis bushing.

   2. Install the clutch master cylinder push rod clevis bushing to the clutch pedal sub-assembly.

      Tech Tips

      Install the clutch master cylinder push rod clevis bushing from the left side of the vehicle.

3. INSTALL NO. 1 CLUTCH PEDAL CUSHION

   
   

   1. 

      Install the 2 No. 1 clutch pedal cushions to the clutch pedal sub-assembly.

4. INSTALL CLUTCH PEDAL BUSHING

   

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   MP grease

   
   

   1. Apply MP grease to both sides of 2 new clutch pedal bushings.

   2. Install the 2 clutch pedal bushings to the clutch pedal sub-assembly.

5. INSTALL CLUTCH PEDAL PAD

   
   

   1. Install the clutch pedal pad to the clutch pedal sub-assembly.

6. INSTALL CLUTCH PEDAL SUB-ASSEMBLY

   
   

   1. 

      Install the clutch pedal sub-assembly to the clutch pedal support sub-assembly with the bolt and nut.

      Torque:

      37 N*m  { 375 kgf*cm, 27 ft.*lbf }

      Tech Tips

      Install the bolt from the right side of the vehicle.

7. INSTALL NO. 1 PEDAL SPRING HOOK

   

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   MP grease

   
   

   1. Apply MP grease to the contact surface of the No. 1 pedal spring hook.

   2. Install the No. 1 pedal spring hook.

8. INSTALL CLUTCH PEDAL SPRING

   

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   MP grease

   
   

   1. Apply MP grease to the contact surface of the spring hook.

   2. Install the clutch pedal spring.

9. INSTALL CLUTCH PEDAL STOPPER BOLT

   
   

   1. 

      Install the clutch pedal stopper bolt together with the nut so that its end touches the No. 1 clutch pedal cushion.

      Tech Tips

      Tighten the lock nut to the specified torque when adjusting the clutch pedal.

10. INSTALL CLUTCH PEDAL SPRING HOLDER

    

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    MP grease

    
    

    1. Apply MP grease to the contact surface of the clutch pedal spring holder.

    2. Install the clutch pedal spring holder to the clutch pedal support sub-assembly.

11. INSTALL TURN OVER SPRING SEAT COMPRESSION SPRING

    

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    MP grease

    
    

    1. Apply MP grease to the contact surfaces of the clutch pedal and turn over seat compression spring.

    2. Install the turn over seat compression spring to the clutch pedal and clutch pedal spring holder.

12. INSTALL CLUTCH START SWITCH ASSEMBLY

    

    
    

    1. Install the clutch start switch assembly with the nut.

       Torque:

       16 N*m  { 160 kgf*cm, 12 ft.*lbf }

13. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY (CLUTCH PEDAL STROKE SENSOR)

    Click here

14. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY

    
    

    1. 

       Install the nut to the clutch pedal support sub-assembly.

    2. 

       Install the clutch pedal support sub-assembly with the 2 nuts and bolt.

       Torque:

       for bolt

       24 N*m  { 241 kgf*cm, 17 ft.*lbf }

       for nut

       18 N*m  { 178 kgf*cm, 13 ft.*lbf }

    3. Connect the clutch start switch assembly connector and brake pedal stroke sensor assembly (clutch pedal stroke sensor) connector.

15. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN

    

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    *1

    MP grease

    
    

    1. Apply MP grease to the contact surface of the clutch master cylinder push rod clevis with hole pin.

    2. Connect the clevis to the clutch pedal sub-assembly with the clutch master cylinder push rod clevis with hole pin.

       Tech Tips

       Install the clutch master cylinder push rod clevis with hole pin from the right side of the vehicle.

    3. Install a new clip to the clutch master cylinder push rod clevis with hole pin.

16. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

    
    

    1. Inspect and adjust the clutch pedal sub-assembly Click here.

17. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    
    

    1. Install the lower No. 1 instrument panel airbag assembly Click here.

18. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY

    
    

    1. Install the upper instrument panel sub-assembly Click here.