STARTER(for DENSO Made) REASSEMBLY

PROCEDURE


  1. INSTALL PLANET GEAR


    1. A004QYF

      Apply high-temperature grease to the planet gears and pins of the starter center bearing clutch.

    2. Install the 3 planet gears.

  2. INSTALL STARTER ARMATURE PLATE


    1. A004NWZE09
      Text in Illustration
      *1 Notch
      *2 Protrusion

      Install the plate to the starter center bearing clutch.

    2. Check that the notch of the starter armature plate fits over the protrusion of the starter center bearing clutch.

  3. INSTALL STARTER ARMATURE ASSEMBLY


    1. Install the starter armature to the starter center bearing clutch.

  4. INSTALL STARTER YOKE ASSEMBLY


    1. A004PSA

      Align the tab of the starter center bearing clutch with the notch of the starter yoke and install the starter yoke.

  5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    1. Install the starter brush holder.

    2. A004SQE

      Connect the 4 brushes to the starter brush holder.


      1. Using a screwdriver, hold back the spring.

      2. Connect the brush to the brush holder.

    3. A004NTQE02
      Text in Illustration
      *1 Rubber Part
      *2 Groove

      Align the rubber part of the starter yoke with the groove of the starter commutator end frame.

    4. A004QQK

      Install the starter commutator end frame with the 2 screws.

      Torque:
      3.8 N*m  { 39 kgf*cm, 34 in.*lbf }

  6. INSTALL STARTER DRIVE HOUSING ASSEMBLY


    1. A004TNW

      Apply high-temperature grease to the starter pinion drive lever.

    2. Install the starter pinion drive lever to the starter center bearing clutch.

    3. A004QTFE01
      Text in Illustration
      *1 Notch
      *2 Protrusion

      Align the protrusions of the starter center bearing clutch with the notches inside the starter drive housing and insert the starter center bearing clutch into the starter drive housing.

    4. A004PVM

      Using a T30 "TORX" socket wrench, install the starter drive housing with the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  7. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. A004SZQ

      Install the magnet starter switch with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. A004PWQ

      Connect the lead wire to terminal C with the nut.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }