STARTER(for DENSO Made) INSTALLATION

PROCEDURE

1. INSTALL STARTER ASSEMBLY

   
   

   1. Install the starter with the 2 bolts.

      Torque:

      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

   2. Connect the starter wire with the nut and close the terminal cap.

      Torque:

      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

   3. Connect the starter connector.

2. INSTALL NO. 3 AIR HOSE

   Click here

3. CONNECT NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY

   
   

   1. Connect the No. 2 vacuum transmitting hose.

4. INSTALL BATTERY CARRIER

   
   

   1. Install the battery carrier with the 4 bolts.

      Torque:

      19 N*m  { 189 kgf*cm, 14 ft.*lbf }

   2. Attach the 2 clamps to connect the wire harness.

5. INSTALL BATTERY TRAY

6. INSTALL BATTERY

7. INSTALL BATTERY INSULATOR

8. INSTALL BATTERY CLAMP SUB-ASSEMBLY

   
   

   1. Attach the hook of the battery clamp to the battery carrier.

   2. Partially tighten the nut and temporarily install the bolt.

   3. Adjust the battery clamp position.

   4. Tighten the nut and bolt.

      Torque:

      for bolt

      17 N*m  { 168 kgf*cm, 12 ft.*lbf }

      for nut

      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

9. INSTALL RADIATOR SUPPORT OPENING COVER

   Click here

10. INSTALL NO. 1 ENGINE COVER

    Click here

11. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.