STARTER(for DENSO Made) DISASSEMBLY

PROCEDURE

1. REMOVE MAGNET STARTER SWITCH ASSEMBLY

   
   

   1. 

      Remove the nut and disconnect the lead wire from the magnet starter switch.

   2. 

      Remove the 2 nuts and magnet starter switch.

2. REMOVE STARTER DRIVE HOUSING ASSEMBLY

   
   

   1. 

      Using a T30 "TORX" socket wrench, remove the 2 bolts.

   2. Pull out the yoke and starter commutator end frame assembly together with the starter armature.

   3. Remove the starter pinion drive lever.

3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

   
   

   1. 

      Remove the 2 screws and starter commutator end frame.

      Note

      While holding down the lead wire, remove the starter commutator end frame.

4. REMOVE STARTER ARMATURE ASSEMBLY

   
   

   1. 

      Disconnect the 4 brushes from the starter brush holder.

      
      

      1. Using a screwdriver, hold back the spring.

      2. Disconnect the brush from the brush holder.

   2. Remove the brush holder.

   3. 

      Remove the starter armature from the starter yoke.

5. REMOVE STARTER YOKE ASSEMBLY

   
   

   1. Remove the starter yoke from the starter center bearing clutch.

6. REMOVE STARTER ARMATURE PLATE

   
   

   1. Remove the starter armature plate from the starter center bearing clutch.

7. REMOVE PLANET GEAR

   
   

   1. 

      Remove the 3 planet gears.