ENGINE OIL COOLER INSTALLATION

CAUTION / NOTICE / HINT

Note


  • When replacing the injectors (including shuffling the injectors between the cylinders), common rail, intake manifold or cylinder head, it is necessary to replace the injection pipes with new ones.

  • When replacing the fuel supply pump, common rail, intake manifold or cylinder head, it is necessary to replace the fuel inlet pipe with a new one.

PROCEDURE


  1. INSTALL OIL COOLER ASSEMBLY


    1. for CCo:


      1. A004RONE02

        Apply engine oil to the 2 new O-rings labeled B in the illustration.

        Note

        Do not apply engine oil to the new O-ring labeled A in the illustration.

      2. Install 3 new O-rings to the oil cooler bracket.

    2. for DPF:


      1. A004Q5ZE02

        Apply engine oil to the 2 new gaskets labeled B in the illustration.

        Note

        Do not apply engine oil to the new gasket labeled A in the illustration.

      2. Install 3 new gaskets to the oil cooler bracket.

    3. Install the oil cooler with the 5 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL WATER BY-PASS HOSE

    Tech Tips

    Make sure the claws of hose clamp A are positioned above the paint mark as shown in the illustration.

    A004NEYE02
    Text in Illustration
    *1 Paint Mark
    *a Upper Side

  3. INSTALL INTAKE MANIFOLD

    Click here

  4. CONNECT NO. 2 VACUUM TRANSMITTING HOSE

    Click here

  5. INSTALL NO. 2 INTAKE MANIFOLD

    Click here

  6. INSTALL ENGINE COVER BRACKET

    Click here

  7. INSTALL GAS FILTER BRACKET

    Click here

  8. INSTALL NO. 1 GAS FILTER

    Click here

  9. INSTALL DIESEL TURBO PRESSURE SENSOR

    Click here

  10. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  11. INSTALL INTAKE MANIFOLD INSULATOR

    Click here

  12. INSTALL COMMON RAIL ASSEMBLY

    Click here

  13. INSTALL INJECTION PIPE SUB-ASSEMBLY

    Click here

  14. INSTALL FUEL INLET PIPE SUB-ASSEMBLY

    Click here

  15. INSTALL ELECTRIC EGR CONTROL VALVE ASSEMBLY

    Click here

  16. INSTALL NO. 2 EGR PIPE SUB-ASSEMBLY

    Click here

  17. CONNECT NO. 8 WATER BY-PASS HOSE

  18. INSTALL NO. 7 WATER BY-PASS HOSE

  19. INSTALL EGR VALVE BRACKET

    Click here

  20. CONNECT ENGINE WIRE

    Click here

  21. INSTALL DIESEL THROTTLE BODY ASSEMBLY

    Click here

  22. INSTALL NO. 3 AIR HOSE

    Click here

  23. ADD ENGINE OIL

    Click here

  24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  25. BLEED AIR FROM FUEL SYSTEM

    Click here

  26. ADD ENGINE COOLANT

    Click here

  27. INSPECT FOR COOLANT LEAK

    Click here

  28. INSPECT FOR OIL LEAK

    Click here

  29. INSPECT FOR FUEL LEAK

    Click here

  30. INSPECT ENGINE OIL LEVEL


  31. INSTALL ENGINE UNDER COVER

    Click here

  32. INSTALL FRONT LOWER BUMPER ABSORBER

    Click here

  33. INSTALL RADIATOR SUPPORT OPENING COVER

    Click here

  34. INSTALL NO. 1 ENGINE COVER

    Click here