WATER PUMP INSTALLATION

PROCEDURE


  1. INSTALL WATER PUMP ASSEMBLY


    1. Remove the adhesive from the threads of the bolt and the bolt hole of the timing chain cover sub-assembly.

    2. A004S5K

      Install a new gasket to the timing chain cover sub-assembly so that the protrusions indicated by the arrows in the illustration are aligned.

    3. A004S1CE05
      Text in Illustration
      *a Adhesive

      Apply adhesive to 2 or 3 threads of the bolt labeled A shown in the illustration.

      Standard Bolt Length
      Item Specified Condition
      Bolt A and C 45 mm (1.77 in.)
      Bolt B 30 mm (1.18 in.)
      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    4. A004NVE

      Install the water pump assembly with the 2 bolts indicated by the arrows in the illustration.

      Torque:
      23 N*m  { 229 kgf*cm, 17 ft.*lbf }
    5. A004R9V

      Install the 5 bolts.

      Torque:
      23 N*m  { 229 kgf*cm, 17 ft.*lbf }

  2. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

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  3. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY

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  4. INSTALL IDLER PULLEY COVER PLATE

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  5. CONNECT WATER BY-PASS HOSE

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  6. ADD ENGINE COOLANT

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  7. INSPECT FOR COOLANT LEAK

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  8. INSTALL RADIATOR SUPPORT OPENING COVER

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  9. INSTALL NO. 1 ENGINE COVER

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  10. INSTALL FAN AND GENERATOR V BELT

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