INTERCOOLER INSTALLATION

PROCEDURE


  1. INSTALL INTERCOOLER ASSEMBLY


    1. Connect the No. 1 vacuum transmitting hose to the intercooler.

  2. INSTALL LOWER RADIATOR SUPPORT SUB-ASSEMBLY


    1. Install the lower radiator support RH with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Attach the clamp to the vacuum transmitting pipe, and then install the lower radiator support LH with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  3. INSTALL NO. 2 AIR TUBE

    Click here

  4. INSTALL RADIATOR ASSEMBLY

    Click here

  5. INSTALL CONDENSER ASSEMBLY WITH RECEIVER (w/ Air Conditioning System)

    Click here

  6. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY

    Click here

  7. INSTALL HOOD LOCK ASSEMBLY

    Click here

  8. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

    Click here

  9. INSTALL UPPER RADIATOR SUPPORT

    Click here

  10. CONNECT SUCTION PIPE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  11. CONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  12. INSTALL NO. 3 AIR HOSE

    Click here

  13. INSTALL INTERCOOLER AIR HOSE

    Click here

  14. INSTALL NO. 2 RADIATOR HOSE

    Click here

  15. INSTALL NO. 1 RADIATOR HOSE

    Click here

  16. INSTALL INJECTOR DRIVER

    Click here

  17. CONNECT NO. 1 WATER HOSE CLAMP BRACKET

    Click here

  18. INSTALL NO. 3 WATER BY-PASS HOSE

    Click here

  19. INSTALL RADIATOR SIDE DEFLECTOR LH

  20. INSTALL RADIATOR SIDE DEFLECTOR RH

  21. INSTALL RADIATOR GRILLE BRACKET

    Click here

  22. INSTALL HORN ASSEMBLY

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  23. CONNECT AMBIENT THERMISTOR ASSEMBLY

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  24. INSTALL BATTERY CARRIER

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  25. INSTALL BATTERY TRAY

  26. INSTALL BATTERY

  27. INSTALL BATTERY CLAMP SUB-ASSEMBLY

    Click here

  28. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

  29. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  30. ADD ENGINE COOLANT

    Click here

  31. CHARGE REFRIGERANT (w/ Air Conditioning System)

    Click here

  32. WARM UP ENGINE (w/ Air Conditioning System)

    Click here

  33. INSPECT FOR REFRIGERANT LEAK (w/ Air Conditioning System)

    Click here

  34. INSPECT FOR COOLANT LEAK

    Click here

  35. INSTALL RADIATOR SUPPORT OPENING COVER

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  36. INSTALL NO. 1 ENGINE COVER

    Click here

  37. INSTALL ENGINE UNDER COVER

    Click here

  38. INSTALL FRONT LOWER BUMPER ABSORBER

    Click here