INTERCOOLER REMOVAL

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Air Conditioning System)

    Click here

  2. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  5. REMOVE FRONT LOWER BUMPER ABSORBER

    Click here

  6. REMOVE ENGINE UNDER COVER

    Click here

  7. DRAIN ENGINE COOLANT

    Click here

  8. REMOVE NO. 1 ENGINE COVER

    Click here

  9. REMOVE RADIATOR SUPPORT OPENING COVER

    Click here

  10. REMOVE BATTERY CLAMP SUB-ASSEMBLY

    Click here

  11. REMOVE BATTERY

  12. REMOVE BATTERY TRAY

  13. REMOVE BATTERY CARRIER

    Click here

  14. DISCONNECT AMBIENT THERMISTOR ASSEMBLY (w/ Air Conditioning System)

    Click here

  15. REMOVE HORN ASSEMBLY

    Click here

  16. REMOVE RADIATOR GRILLE BRACKET

    Click here

  17. REMOVE RADIATOR SIDE DEFLECTOR RH

    Click here

  18. REMOVE RADIATOR SIDE DEFLECTOR LH

    Click here

  19. REMOVE NO. 3 WATER BY-PASS HOSE

    Click here

  20. DISCONNECT NO. 1 WATER HOSE CLAMP BRACKET

    Click here

  21. REMOVE INJECTOR DRIVER

    Click here

  22. REMOVE NO. 1 RADIATOR HOSE

    Click here

  23. REMOVE NO. 2 RADIATOR HOSE

    Click here

  24. REMOVE INTERCOOLER AIR HOSE

    Click here

  25. REMOVE NO. 3 AIR HOSE

    Click here

  26. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  27. DISCONNECT SUCTION PIPE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  28. REMOVE UPPER RADIATOR SUPPORT

    Click here

  29. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

    Click here

  30. REMOVE HOOD LOCK ASSEMBLY

    Click here

  31. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY

    Click here

  32. REMOVE CONDENSER ASSEMBLY WITH RECEIVER (w/ Air Conditioning System)

    Click here

  33. REMOVE RADIATOR ASSEMBLY

    Click here

  34. REMOVE NO. 2 AIR TUBE

    Click here

  35. REMOVE LOWER RADIATOR SUPPORT SUB-ASSEMBLY


    1. A004NSKE01
      Text in Illustration
      *1 Lower Radiator Support LH
      *2 Lower Radiator Support RH

      Remove the 2 bolts, detach the clamp from the vacuum transmitting pipe, and then remove the lower radiator support LH.

    2. Remove the 2 bolts and lower radiator support RH.

  36. REMOVE INTERCOOLER ASSEMBLY


    1. A004U6WE01
      Text in Illustration
      *1 No. 1 Vacuum Transmitting Hose

      Disconnect the No. 1 vacuum transmitting hose from the intercooler.

    2. Remove the 4 bolts and intercooler.