EXHAUST PIPE INSTALLATION

PROCEDURE


  1. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. Check the free length of the compression spring.


      1. A004PIR

        Using a vernier caliper, measure the free length of the compression spring.

        Minimum length
        41.5 mm (1.63 in.)

        If the free length is less than the minimum, replace the compression spring.

    2. Connect the front exhaust pipe to the 2 exhaust pipe supports.

      Note

      If any of the exhaust pipe supports are removed, be sure to install the type of exhaust pipe support shown in the illustration as there are different types of exhaust pipe supports used.

      A004MZVE02
      *1 35 mm (1.38 in.)

    3. Install a new gasket to the front exhaust pipe.

      Note

      Be sure to install the type of gasket shown in the illustration as there are different types of gaskets used.

      A004OVIE01
      *1 Exhaust Manifold Converter
      *2 14.6 mm (0.575 in.)

    4. Install the front exhaust pipe with the 2 compression springs and 2 bolts to the exhaust manifold converter.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Note

      Be sure to install the type of bolt shown in the illustration as there are different types of bolts used.

      A004T2VE01
      *1 42.5 mm (1.67 in.)
      *2 64 mm (2.52 in.)

  2. INSTALL AIR FUEL RATIO SENSOR

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  3. INSTALL FRONT FLOOR CENTER BRACE


    1. A004S44

      Install the front floor center brace with the 4 bolts.

      Torque:
      51 N*m  { 520 kgf*cm, 38 ft.*lbf }

  4. INSTALL NO. 2 ENGINE UNDER COVER


    1. A004OLP

      Install the No. 2 engine under cover with the 4 clips.

  5. INSTALL TAILPIPE ASSEMBLY


    1. Check the free length of the compression spring.


      1. A004PIR

        Using a vernier caliper, measure the free length of the compression spring.

        Minimum length
        38.5 mm (1.52 in.)

        If the free length is less than the minimum, replace the compression spring.

    2. Connect the tailpipe to the 4 exhaust pipe supports.

      Note

      If any of the exhaust pipe supports are removed, be sure to install the type of exhaust pipe support shown in the illustration as there are different types of exhaust pipe supports used.

      A004RA9E02
      *1 35 mm (1.38 in.)
      *2 25 mm (0.984 in.)

    3. Install a new gasket to the front exhaust pipe.

      Note

      Be sure to install the type of gasket shown in the illustration as there are different types of gaskets used.

      A004NLEE01
      *1 Tailpipe
      *2 11.5 mm (0.453 in.)

    4. Install the tailpipe with the 2 compression springs and 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Note

      Be sure to install the type of bolt shown in the illustration as there are different types of bolts used.

      A004QVVE01
      *1 38.5 mm (1.52 in.)
      *2 63 mm (2.48 in.)

  6. INSPECT FOR EXHAUST GAS LEAK


    1. Check that there are no exhaust gas leaks from the points (connection areas of the exhaust pipes and installation areas of each sensor) shown in the illustration.

      A004TN0