MONOLITHIC CONVERTER REMOVAL

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY

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  2. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR


    1. A004PGL

      Remove the 5 bolts and No. 1 manifold converter insulator.

  3. REMOVE MANIFOLD STAY


    1. A004R8H

      Remove the bolt, nut and manifold stay.

  4. REMOVE NO. 2 MANIFOLD STAY


    1. A004P4A

      Remove the 3 bolts and No. 2 manifold stay.

  5. REMOVE NO. 2 EXHAUST MANIFOLD STAY


    1. A004TLX

      Remove the 2 bolts, nut and No. 2 exhaust manifold stay.

  6. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. A004RR0

      Disconnect the 2 connectors.

    2. A004T1C

      Remove the 3 nuts and exhaust manifold converter.

    3. Remove the gasket from the turbocharger.

  7. REMOVE VACUUM TRANSMITTING HOSE ASSEMBLY

    A004R80

  8. REMOVE NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY

    A004P1E

  9. REMOVE EXHAUST GAS TEMPERATURE SENSOR (for Upper Side)

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  10. REMOVE EXHAUST GAS TEMPERATURE SENSOR (for Lower Side)

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  11. REMOVE NO. 1 VACUUM PIPE


    1. A004QK9

      Using a 17 mm union nut wrench, loosen the union nut.

    2. Remove the bolt and No. 1 vacuum pipe.

  12. REMOVE NO. 2 VACUUM PIPE


    1. A004SIO

      Using a 14 mm union nut wrench, loosen the union nut.

    2. Remove the bolt and No. 2 vacuum pipe.

  13. REMOVE NO. 2 MANIFOLD CONVERTER INSULATOR


    1. A004PDM

      Remove the 3 bolts and No. 2 manifold converter insulator.