STEERING COLUMN ASSEMBLY(for Manual Tilt and Manual Telescopic Steering Column) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A004Q0GE07
      Text in Illustration
      *a Matchmark

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering column assembly.

    2. Install a new bolt.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

  2. INSTALL NO. 1 STEERING COLUMN PROTECTOR (for Manual Transaxle RHD)


    1. Install the No. 1 steering column protector to the steering column assembly with the bolt.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  3. INSTALL STEERING COLUMN ASSEMBLY


    1. A004RSCE08
      Text in Illustration
      *a Collar
      *b Bushing

      Check that the 2 bushings are securely installed to the steering column assembly.

      Tech Tips

      If the bushings are missing or damaged, replace the steering column assembly with a new one.

    2. Install the steering column assembly with the bolt and 2 nuts.

      Torque:
      for nut
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
      for bolt
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }

      Note


      • Do not damage the 2 bushings.

      • Do not line-up the bolt hole by prying on the collar or bushings. Only install the bolt straight, without applying any force to the bushings.

    3. Connect the connectors and attach the wire harness clamps to the steering column assembly.

  4. INSTALL POWER STEERING ECU ASSEMBLY (for LHD)

    Click here

  5. INSTALL POWER STEERING ECU ASSEMBLY (for RHD)

    Click here

  6. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  7. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A004OENE08
      Text in Illustration
      *a Matchmark

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft assembly.

    2. Install a new bolt.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

  8. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY

    Click here

  9. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  10. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY

    Click here

  11. INSTALL COLUMN HOLE COVER SILENCER SHEET


    1. Install the column hole cover silencer sheet with the 2 clips.

    2. Install the floor carpet.

  12. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY


    1. Using pliers, pinch the clamp and attach the claw to install the combination switch assembly with spiral cable sub-assembly to the steering column assembly.

    2. Connect the connectors to the combination switch assembly with spiral cable sub-assembly.

  13. INSTALL UPPER STEERING COLUMN COVER

    Note

    If the steering column cover is installed in an incorrect order, it will not be possible to assemble the steering column cover.


    1. Attach the claw and 2 pins to install the upper steering column cover.

  14. INSTALL LOWER STEERING COLUMN COVER

    Note

    If the steering column cover is installed in an incorrect order, it will not be possible to assemble the steering column cover.


    1. Attach the 2 claws to install the lower steering column cover.

    2. Attach the 4 claws.

    3. Attach the claw.

      Tech Tips

      Press the area around the claw to attach it.

  15. ADJUST SPIRAL CABLE

    Click here

  16. INSTALL STEERING WHEEL ASSEMBLY

    Click here

  17. INSTALL STEERING PAD

    Click here

  18. INSPECT STEERING WHEEL CENTER POINT

  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  20. INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT

    Click here

  21. INSPECT SRS WARNING LIGHT

    Click here