REAR BRAKE REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

PROCEDURE


  1. REMOVE REAR WHEEL

  2. ENTER PARKING BRAKE FULL RELEASE MODE (ACTIVE TEST)

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  3. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  4. REMOVE PARKING BRAKE LEVER PROTECTOR

  5. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A004SQW

      Remove the bolt and detach the clamp from the trailing arm.

    2. A004PI1

      Remove the clip and pin from the rear disc brake cylinder assembly. Then disconnect the end of the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

    3. A004NM0E02
      Text in Illustration
      *1 Claw

      Detach the claws of the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly. Then disconnect the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

  6. DISCONNECT REAR BRAKE FLEXIBLE HOSE


    1. A004TB8

      Remove the union bolt and gasket, and disconnect the rear brake flexible hose from the rear disc brake cylinder assembly.

  7. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A004MZN

      Hold the rear disc brake slide pin and remove the 2 bolts and rear disc brake cylinder assembly.

  8. REMOVE REAR DISC BRAKE PAD


    1. A004OE4

      Remove the 2 disc brake pads from the rear disc brake cylinder mounting.

  9. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. A004MYM

      Remove the rear disc brake pad support plates from the disc brake cylinder mounting.

      Note

      Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be installed to its original position.

  10. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A004RRK

      Remove the 2 rear disc brake cylinder slide pins from the disc brake cylinder mounting.

  11. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH


    1. A004NDQE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the rear disc brake cylinder slide bush from the rear disc brake cylinder slide pin.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Do not damage the rear disc brake cylinder slide pin.

  12. REMOVE REAR DISC BRAKE BUSH DUST BOOT


    1. A004O0G

      Remove the 2 rear disc brake bush dust boots from the rear disc brake cylinder mounting.

  13. REMOVE REAR DISC BRAKE CYLINDER MOUNTING


    1. A004NDH

      Remove the 2 bolts and rear disc brake cylinder mounting from the axle carrier.

  14. REMOVE REAR DISC


    1. A004SEZE03
      Text in Illustration
      *1 Matchmark

      Place matchmarks on the disc and axle hub.

    2. Remove the rear disc.