FRONT BRAKE REASSEMBLY

PROCEDURE


  1. TEMPORARILY INSTALL FRONT DISC BRAKE BLEEDER PLUG

    Tech Tips

    Tighten the front disc brake bleeder plug after bleeding any air left in the system.

  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. A004UA3E04
      Text in Illustration
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire inner and outer circumference of a new piston seal.

    2. Install the piston seal to the disc brake cylinder assembly.

      Note

      Make sure the piston seal is securely installed to the groove of the disc brake cylinder assembly.

  4. INSTALL FRONT DISC BRAKE PISTON


    1. A004QK2E02
      Text in Illustration
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire inner and outer circumference of a new cylinder boot.

    2. Apply a light coat of lithium soap base glycol grease to the entire outer circumference of the front disc brake piston where it contacts the front disc brake cylinder.

    3. Install the cylinder boot to the front disc brake piston.

    4. Install the front disc brake piston to the disc brake cylinder assembly.

      Note

      Do not forcibly install the piston to the disc brake cylinder assembly.

  5. INSTALL CYLINDER BOOT


    1. A004RCME04
      Text in Illustration
      *1 Cylinder Boot

      Using SST and a hammer, install the cylinder boot to the front disc brake cylinder assembly.

      SST
      09550-60010

      Note


      • Make sure the cylinder boot is securely installed to the groove of the disc brake cylinder and piston.

      • Do not damage the cylinder boot.