BRAKE ACTUATOR INSTALLATION

PROCEDURE


  1. INSTALL BRAKE ACTUATOR ASSEMBLY WITH BRACKET


    1. A004QIAE01

      Install the brake actuator with bracket with the 3 nuts. Tighten the 3 nuts uniformly in alphabetical order.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note


      • Be careful not to damage the brake tubes.

      • Do not drop the actuator. If dropped, replace it.

    2. A004S9R

      Connect a new brake tube clamp to the brake actuator bracket.

  2. CONNECT BRAKE LINE


    1. A004S5UE01

      Set each brake line in the correct position on the brake actuator as shown in the illustration.

      Tech Tips


      • *1: to front wheel cylinder RH

      • *2: to front wheel cylinder LH

      • *3: to rear wheel cylinder RH

      • *4: to rear wheel cylinder LH

      • *5: from master cylinder

    2. A004QPDE02

      Using a union nut wrench, connect the 6 brake lines to the brake actuator.

      Torque:
      for flare nut A
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      for flare nut B
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  3. CONNECT CONNECTOR


    1. A004TNA

      Connect the connector and push the lock lever downward.

  4. INSTALL FUEL FILTER ELEMENT ASSEMBLY


    1. for 1AD-FTV:

      Install the fuel filter element assembly Click here.

    2. for 2AD-FHV:

      Install the fuel filter element assembly Click here.

    3. for 2AD-FTV:

      Install the fuel filter element assembly Click here.

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. REMOVE CENTER COWL TOP VENTILATOR LOUVER

    Click here

  7. FILL RESERVOIR WITH BRAKE FLUID

    Click here

  8. BLEED AIR FROM BRAKE MASTER CYLINDER

    Click here

  9. BLEED AIR FROM BRAKE LINE

    Click here

  10. CHECK BRAKE FLUID LEVEL IN RESERVOIR

    Click here

  11. INSPECT FOR BRAKE FLUID LEAK

  12. INSTALL CENTER COWL TOP VENTILATOR LOUVER

    Click here

  13. CHECK BRAKE ACTUATOR ASSEMBLY WITH INTELLIGENT TESTER


    1. Check the brake actuator with the intelligent tester Click here.