DIESEL THROTTLE BODY INSTALLATION

PROCEDURE


  1. INSTALL DIESEL THROTTLE BODY ASSEMBLY


    1. Install a new gasket and the diesel throttle body with the 2 nuts and 2 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

    2. Connect the throttle position sensor and throttle motor connector.

    3. Connect the No. 6 water by-pass hose to the throttle body.

    4. Connect the No. 7 water by-pass hose to the throttle body.

  2. INSTALL NO. 3 AIR HOSE

    Note

    Before installation, remove any oil residue from the inside of the pipe and hose.


    1. A004R0TE03
      Text in Illustration
      *1 Embossed Mark
      *2 Paint Mark
      *a Rear
      *b RH Side

      Align the paint mark of the No. 3 air hose with the embossed mark of the throttle body.

    2. Align the paint mark of the No. 3 air hose with the embossed mark of the No. 2 air tube.

    3. A004NAME02

      Tighten the clamp of the No. 3 air hose on the diesel throttle body side.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Tech Tips


      • Align the paint mark of the air hose with the embossed mark and push on the air hose so that distance B is 0 to 2 mm (0 to 0.0787 in.).

      • Position the clamp so that distance A is 4 to 9 mm (0.157 to 0.354 in.).

    4. A004T72E02

      Tighten the clamp of the No. 3 air hose on the No. 2 air tube side.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Tech Tips


      • Align the paint mark of the air hose with the embossed mark and push on the air hose so that distance B is 0 to 2 mm (0 to 0.0787 in.).

      • Position the clamp so that distance A is 9 to 15 mm (0.354 to 0.591 in.).

  3. ADD ENGINE COOLANT

    Click here

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. INSPECT FOR COOLANT LEAK

    Click here

  6. INSTALL ENGINE UNDER COVER

    Click here

  7. INSTALL FRONT LOWER BUMPER ABSORBER

    Click here

  8. INSTALL RADIATOR SUPPORT OPENING COVER

    Click here

  9. INSTALL NO. 1 ENGINE COVER

    Click here

  10. PERFORM THROTTLE VALVE FULLY CLOSED POSITION LEARNING

    Tech Tips

    Be sure to turn off the ignition switch before performing this procedure.


    1. Turn the ignition switch to ON.

    2. Turn the ignition switch off and wait 10 seconds.

      Tech Tips

      The fully closed position of the diesel throttle valve is learned when the ignition switch is turned off.