QUARTER WINDOW GLASS(for Wagon) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart Click here.

PROCEDURE


  1. INSTALL QUARTER WINDOW ASSEMBLY LH


    1. A0056ZDE02
      Text in Illustration
      *1 CORRECT
      *2 Primer M
      *3 Adhesive
      *4 INCORRECT

      Using a brush or sponge, apply primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      A0055WWE02
      Standard
      Area Specified Condition
      a 5.0 mm (0.197 in.)
      b 4.6 mm (0.181 in.)
      c 12.0 mm (0.472 in.)
      Text in Illustration
      *1 Backside *3 Primer G
      *2 Adhesive Center Line - -

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the quarter window glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle as shown in the illustration.

        A0053OAE02
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 5.0 mm (0.197 in.)
        d 4.6 mm (0.181 in.)
        Text in Illustration
        *1 Backside *3 Adhesive
        *2 Adhesive Center Line - -

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the quarter window glass as shown in the illustration.

    4. Install the quarter window glass to the vehicle body.


      1. Lightly press the front surface of the glass to ensure a close fit.

        Note


        • Allow the primer coating to dry for 3 minutes or more.

        • A0055XY

          Check that the clips are attached to the body correctly.

        • Check the clearance between the body and glass.

      2. Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.

      3. Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive to any areas where the amount of adhesive is inadequate.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    5. Connect the connectors.

  2. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  3. INSTALL INNER ROOF SIDE GARNISH LH

    Click here

  4. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

    Click here

  5. INSTALL INNER ROOF SIDE GARNISH CAP LH

    Click here

  6. INSTALL BACK DOOR WEATHERSTRIP

    Click here

  7. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

    Click here

  8. INSTALL REAR DOOR SCUFF PLATE LH

    Click here

  9. INSTALL FRONT DECK FLOOR BOX

    Click here

  10. INSTALL REAR FLOOR FINISH PLATE

    Click here

  11. INSTALL DECK FLOOR BOX LH

    Click here

  12. INSTALL ROPE HOOK ASSEMBLY (w/o Deck Rail)

    Click here

  13. INSTALL NO. 6 DECK SIDE TRIM COVER (w/o Deck Rail)

    Click here

  14. INSTALL NO. 2 DECK SIDE TRIM COVER (w/o Deck Rail)

    Click here

  15. INSTALL FLOOR SIDE RAIL LH (w/ Deck Rail)

    Click here

  16. INSTALL REAR DECK FLOOR BOX

    Click here

  17. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY

    Click here

  18. INSTALL DECK BOARD SUB-ASSEMBLY

    Click here

  19. INSTALL DECK BOARD ASSEMBLY

    Click here

  20. INSTALL LOWER DECK TRIM SIDE BOARD LH (w/ Partition Board)

    Click here

  21. INSTALL LOWER DECK TRIM SIDE BOARD RH (w/ Partition Board)

    Click here

  22. INSTALL ROOM PARTITION NET ASSEMBLY (w/ Partition Net)

    Click here

  23. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

    Click here

  24. INSTALL REAR SIDE SEATBACK ASSEMBLY LH

    Click here

  25. INSTALL REAR BENCH TYPE SEAT CUSHION ASSEMBLY

    Click here