BACK DOOR GLASS(for Wagon) INSTALLATION

PROCEDURE


  1. CLEAN BACK DOOR GLASS


    1. Using a scraper, remove the damaged clips, spacers, moulding and adhesive sticking to the glass.

    2. A0054MB

      Clean the outer circumference of the glass with non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using new glass, clean the glass with non-residue solvent.

  2. INSTALL BACK WINDOW GLASS CLIP LH


    1. Apply Primer G to the glass where the clip will be installed.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A0053E0E02
      Text in Illustration
      *1 Backside
      *2 Marking for Clip Installation

      Remove the peeling paper from a new clip. Install the clip to the glass at the location shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  3. INSTALL BACK WINDOW GLASS CLIP RH


    1. Apply Primer G to the glass where the clip will be installed.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A0056OME02
      Text in Illustration
      *1 Backside
      *2 Marking for Clip Installation

      Remove the peeling paper from a new clip. Install the clip to the glass at the location shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  4. INSTALL BACK DOOR GLASS SPACER


    1. Apply Primer G to the glass where the spacers will be installed.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper from 3 new spacers. Install the 3 spacers to the glass at the locations shown in the illustration.

      A0057SME02
      Text in Illustration
      *1 Backside *2 Marking for Spacer Installation

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  5. INSTALL BACK WINDOW GLASS ADHESIVE DAM


    1. Using a brush or sponge, coat the application area of the back window glass adhesive dam with Primer G.

      A0052HWE02
      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)
      Text in Illustration
      *1 Backside *2 Primer G

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper from a new back window glass adhesive dam. Install the dam as shown in the illustration.

      A00556OE01
      Standard
      Area Specified Condition
      a 4.0 mm (0.157 in.)
      Text in Illustration
      *1 Backside *3 Dam Center Line
      *2 Ceramic Notch - -

  6. INSTALL BACK DOOR GLASS ADHESIVE DAM


    1. Using a brush or sponge, coat the application area of the window glass outside moulding with Primer G.

      A0058P4E02
      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)
      Text in Illustration
      *1 Backside *2 Primer G

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper a from new back window outside dam. Install the moulding as shown in the illustration.

      A0056VOE02
      Standard
      Area Specified Condition
      a 7.0 mm (0.276 in.)
      Text in Illustration
      *1 Backside *2 Ceramic Notch

  7. INSTALL BACK WINDOW GLASS

    A0052XIE03

    1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

      Text in Illustration
      *1 CORRECT
      *2 Primer M
      *3 Adhesive
      *4 INCORRECT

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Using a brush or sponge, apply Primer G to the contact surface of the back window glass.

      A00592TE02
      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)
      b 7.0 mm (0.276 in.)
      c 13.1 mm (0.516 in.)
      d 30.4 mm (1.197 in.)
      e 12.0 mm (0.472 in.)
      Text in Illustration
      *1 Backside *3 Primer G
      *2 Adhesive Center Line - -

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the back window glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle as shown in the illustration below.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the back window glass as shown in the illustration.

        A0054ZHE02
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 13.0 mm (0.512 in.)
        d 13.0 mm (0.512 in.)
        e 30.4 mm (1.197 in.)
        f 12.0 mm (0.472 in.)
        Text in Illustration
        *1 Backside *3 Adhesive
        *2 Adhesive Center Line - -

    4. Install the back window glass to the vehicle body.


      1. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.

        Note


        • Check that the clips are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and glass.

      2. Lightly press the outer surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.

      3. A0052HYE08
        Text in Illustration
        *1 Adhesive

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive to any areas where the amount of adhesive is inadequate.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

      4. Connect the connectors.

  8. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  9. INSTALL REAR WIPER MOTOR GROMMET

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  10. INSTALL REAR WIPER MOTOR ASSEMBLY

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  11. INSTALL REAR WIPER ARM

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  12. INSTALL REAR SPOILER

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  13. INSTALL BACK DOOR TRIM BOARD ASSEMBLY

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  14. INSTALL BACK DOOR SIDE GARNISH LH

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  15. INSTALL BACK DOOR SIDE GARNISH RH

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  16. INSTALL UPPER BACK DOOR TRIM PANEL ASSEMBLY

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