BACK WINDOW GLASS(for Sedan) INSTALLATION

PROCEDURE


  1. CLEAN BACK WINDOW GLASS


    1. Using a scraper, remove the moulding and adhesive from the back window glass.

    2. A0054MB

      Clean the outer circumference of the glass with non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using new glass, clean the glass with non-residue solvent.

  2. INSTALL NO. 2 BACK WINDOW GLASS STOPPER

    A00530TE01
    Text in Illustration
    *1 Vehicle Body
    *2 Stopper

    1. Install 2 new stoppers to the vehicle body as shown in the illustration.

  3. INSTALL NO. 1 BACK WINDOW GLASS STOPPER


    1. Apply Primer G to the glass where the stoppers will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Install 2 new stoppers to the glass at the locations shown in the illustration.

      A0058I9E02
      Standard
      Area Specified Condition
      A 40.0 mm (1.575 in.)
      B 14.2 mm (0.559 in.)
      Text in Illustration
      *1 Ceramic Notch *2 Center Line

  4. INSTALL BACK WINDOW GLASS ADHESIVE DAM


    1. A0053XWE02
      Text in Illustration
      *1 Primer G

      Apply Primer G to the glass where the glass adhesive dam will be installed.

      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from the adhesive part of a new dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the beyond the notches on the lower part of the glass.

      A005411E01
      Text in Illustration
      *1 Backside *3 Dam Center Line
      *2 Ceramic Notch - -

  5. INSTALL NO. 1 BACK WINDOW MOULDING


    1. A0059FTE02
      Text in Illustration
      *1 Backside
      *2 Primer G

      Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper from a new back window outside moulding. Install the moulding as shown in the illustration.

  6. INSTALL BACK WINDOW GLASS

    A00572ME02

    1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

      Text in Illustration
      *1 Primer M
      *2 Adhesive
      *a CORRECT
      *b INCORRECT

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Using a brush or sponge, apply Primer G to the contact surface of the back window glass.

      A0052KHE02
      Standard
      Area Specified Condition
      a 10.0 mm (0.394 in.)
      b 7.0 mm (0.276 in.)
      c 17.0 mm (0.670 in.)
      Text in Illustration
      *1 Backside *3 Primer G
      *2 Adhesive Center Line - -

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the back window glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle as shown in the illustration below.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the back window glass as shown in the illustration.

        A0054USE02
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 10.0 mm (0.394 in.)
        d 17.0 mm (0.670 in.)
        Text in Illustration
        *1 Backside *3 Adhesive
        *2 Adhesive Center Line - -

    4. Install the back window glass to the vehicle body.


      1. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.

        Note


        • Check that the stoppers are attached correctly.

        • Check the clearance between the vehicle body and glass.

      2. Lightly press the outer surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.

      3. A0052HYE08
        Text in Illustration
        *1 Adhesive

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive to any areas where the amount of adhesive is inadequate.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

      4. Connect the connectors.

  7. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  8. INSTALL ROOF HEADLINING ASSEMBLY


    1. Return the roof headlining to its original position.

      Refer to the following procedure Click here.

  9. INSTALL SUNSHADE TRIM HOLDER

    Click here

  10. INSTALL NO. 1 ROOM LIGHT ASSEMBLY

    Click here

  11. INSTALL REAR ASSIST GRIP ASSEMBLY LH

    Click here

  12. INSTALL REAR ASSIST GRIP ASSEMBLY RH

    Click here

  13. INSTALL INNER ROOF SIDE GARNISH LH

    Click here

  14. INSTALL INNER ROOF SIDE GARNISH RH

    Click here

  15. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

    Click here

  16. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH

    Click here

  17. INSTALL REAR DOOR SCUFF PLATE LH

    Click here

  18. INSTALL REAR DOOR SCUFF PLATE RH

    Click here

  19. INSTALL REAR SIDE SEATBACK ASSEMBLY LH

    Click here

  20. INSTALL REAR SIDE SEATBACK ASSEMBLY RH

    Click here

  21. INSTALL REAR BENCH TYPE SEAT CUSHION ASSEMBLY

    Click here

  22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.