COMPRESSOR(except 3ZR-FE) REMOVAL

PROCEDURE


  1. REMOVE NO. 2 CYLINDER HEAD COVER

    Click here

  2. REMOVE RADIATOR SUPPORT OPENING COVER

    Click here

  3. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  4. REMOVE FRONT LOWER BUMPER ABSORBER

    Click here

  5. REMOVE NO. 1 ENGINE UNDER COVER

    Click here

  6. REMOVE REAR ENGINE UNDER COVER RH

    Click here

  7. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH

    Click here

  8. REMOVE V-RIBBED BELT


    1. for 1ZR-FAE:

      Remove the V-ribbed belt Click here.

    2. for 2ZR-FAE:

      Remove the V-ribbed belt Click here.

    3. for 3ZR-FAE:

      Remove the V-ribbed belt Click here.

  9. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. A0053P9

      Remove the bolt and disconnect the discharge hose sub-assembly from the compressor assembly with pulley.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  10. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. A0052CZ

      Remove the bolt and disconnect the suction hose sub-assembly from the compressor assembly with pulley.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

    2. Remove the O-ring from the suction hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  11. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY

    A00568T

    1. Detach the clamp.

    2. Disconnect the connector.

    3. A005563

      Remove the 2 bolts and 2 nuts.

      Text in Illustration
      A0054DN Bolt
      A0057VO Nut
    4. A0057WE

      Using a "TORX" socket wrench (E8), remove the 2 stud bolts and the compressor assembly with pulley.