AIR CONDITIONING UNIT(for Manual Air Conditioning System) DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for LHD and RHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. REMOVE BLOWER ASSEMBLY

    Click here

  2. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY

    A0058KJ

    1. Disconnect the connector.

    2. Remove the screw and amplifier assembly.

  3. REMOVE AIR MIX DAMPER SERVO SUB-ASSEMBLY

    A0055IP

    1. Disconnect the connector.

    2. Remove the 3 screws and damper servo.

  4. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY

    A0056O4

    1. Disconnect the connector.

    2. Remove the 3 screws and damper servo.

  5. REMOVE PTC HEATER ASSEMBLY (w/ PTC Heater)

    Click here

  6. REMOVE DRAIN COOLER HOSE

    A005793

    1. Remove the drain cooler hose.

  7. REMOVE AIR CONDITIONING RADIATOR ASSEMBLY

    A00539S

    1. Remove the screw and radiator bracket.

    2. Remove the radiator.

  8. REMOVE AIR CONDITIONING HARNESS ASSEMBLY


    1. Disconnect the connector.

    2. Detach the clamps and remove the harness.

      A0052T2

  9. REMOVE COOLER EXPANSION VALVE

    A0053FF

    1. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and expansion valve.

    2. Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

  10. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. Remove the 4 screws.

    2. Detach the 4 claws and remove the unit case.

      A0055N0
    3. A0053SB

      Detach the clamp.

    4. Remove the evaporator.

  11. REMOVE FRONT EVAPORATOR TEMPERATURE SENSOR

    A0056T3

    1. Remove the sensor.