REAR BRAKE REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

PROCEDURE


  1. REMOVE REAR WHEEL

  2. ENTER PARKING BRAKE FULL RELEASE MODE (ACTIVE TEST)

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  3. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  4. REMOVE PARKING BRAKE LEVER PROTECTOR

  5. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A0057M0

      Remove the bolt and detach the clamp from the trailing arm.

    2. A0055I3

      Remove the clip and pin from the rear disc brake cylinder assembly. Then disconnect the end of the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

    3. A0055B7E02
      Text in Illustration
      *1 Claw

      Detach the claws of the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly. Then disconnect the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

  6. DISCONNECT REAR BRAKE FLEXIBLE HOSE


    1. A0056YK

      Remove the union bolt and gasket, and disconnect the rear brake flexible hose from the rear disc brake cylinder assembly.

  7. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A0052IC

      Hold the rear disc brake slide pin and remove the 2 bolts and rear disc brake cylinder assembly.

  8. REMOVE REAR DISC BRAKE PAD


    1. A0057O3

      Remove the 2 disc brake pads from the rear disc brake cylinder mounting.

  9. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. A0052PK

      Remove the rear disc brake pad support plates from the disc brake cylinder mounting.

      Note

      Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be installed to its original position.

  10. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A0053D1

      Remove the 2 rear disc brake cylinder slide pins from the disc brake cylinder mounting.

  11. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH


    1. A0054Z5E01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the rear disc brake cylinder slide bush from the rear disc brake cylinder slide pin.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Do not damage the rear disc brake cylinder slide pin.

  12. REMOVE REAR DISC BRAKE BUSH DUST BOOT


    1. A0056T1

      Remove the 2 rear disc brake bush dust boots from the rear disc brake cylinder mounting.

  13. REMOVE REAR DISC BRAKE CYLINDER MOUNTING


    1. A0058H3

      Remove the 2 bolts and rear disc brake cylinder mounting from the axle carrier.

  14. REMOVE REAR DISC


    1. A00580ME01
      Text in Illustration
      *1 Matchmark

      Place matchmarks on the disc and axle hub.

    2. Remove the rear disc.