BRAKE PEDAL INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY


    1. A005401

      Install the nut to the brake pedal support sub-assembly.

    2. A0058RKE03
      Text in Illustration
      *A for LHD
      *B for RHD

      Install the brake pedal support sub-assembly with the 4 nuts.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }
    3. A0052I4E03
      Text in Illustration
      *A for LHD
      *B for RHD

      Install the brake pedal support sub-assembly to the instrument panel reinforcement with the bolt.

      Torque:
      24 N*m  { 241 kgf*cm, 17 ft.*lbf }

  2. INSTALL STOP LIGHT SWITCH ASSEMBLY


    1. Install the stop light switch assembly Click here.

  3. INSTALL PUSH ROD PIN


    1. A0059JOE01
      Text in Illustration
      *A for LHD
      *B for RHD
      *1 Lithium soap base glycol grease

      Apply lithium soap base glycol grease to the push rod pin.

    2. Connect the brake master cylinder push rod clevis to the brake pedal with the push rod clevis pin and install a new clip as shown in the illustration.

  4. INSTALL BRAKE PEDAL RETURN SPRING


    1. A0058ZSE02
      Text in Illustration
      *A for LHD
      *B for RHD

      Install the brake pedal return spring between the brake pedal support sub-assembly and brake master cylinder push rod clevis.

  5. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

    Click here

  6. INSPECT BRAKE PEDAL FREE PLAY

    Click here

  7. INSPECT BRAKE PEDAL RESERVE DISTANCE

    Click here

  8. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY


    1. Install the lower No. 1 instrument panel airbag assembly Click here.

  9. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY


    1. Install the upper instrument panel sub-assembly Click here.