BRAKE ACTUATOR(w/ VSC) REMOVAL

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 1ZR-FAE)

    Click here

  3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 2ZR-FAE)

    Click here

  4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 3ZR-FE)

    Click here

  5. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 3ZR-FAE)

    Click here

  6. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 1ZR-FAE)

    Click here

  7. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 2ZR-FAE)

    Click here

  8. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 3ZR-FE)

    Click here

  9. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 3ZR-FAE)

    Click here

  10. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  11. DISCONNECT CONNECTOR


    1. A0058N8E01
      Text in Illustration
      *A except CVT
      *B for CVT
      A0054CA Lock Lever Released

      Release the lock lever and disconnect the connector from the brake actuator assembly.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

  12. DISCONNECT BRAKE LINE


    1. A0052IW

      Using a union nut wrench, disconnect the 6 brake lines from the brake actuator.

    2. A0053NGE01
      Text in Illustration
      *a To Front Wheel Cylinder RH
      *b To Front Wheel Cylinder LH
      *c To Rear Wheel Cylinder RH
      *d To Rear Wheel Cylinder LH
      *e From Master Cylinder

      Place tags or marks to identify the installation locations of each brake line.

  13. REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET


    1. except CVT:


      1. A0055ZZ

        Detach the 2 tube clamps from the brake actuator bracket and then remove the 2 clamps from the tubes.

        Note

        The clamps cannot be reused after they are detached from the bracket.

    2. for CVT:


      1. A00545D

        Detach the 2 tube clamps from the brake actuator bracket and then remove the 2 clamps from the tubes.

        Note

        The clamps cannot be reused after they are detached from the bracket.

    3. except CVT:


      1. A00582L

        Remove the 3 nuts and brake actuator with bracket.

        Note

        Be careful not to damage the brake tubes and wire harness.

    4. for CVT:


      1. A0052H1

        Remove the 2 nuts, bolt and brake actuator with bracket.

        Note

        Be careful not to damage the brake tubes and wire harness.