BRAKE ACTUATOR(w/ VSC) REMOVAL

PROCEDURE

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

   CAUTION:

   Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

   Note

   
   

   • w/ Navigation System for HDD:

     After the ignition switch is turned off, the HDD navigation system requires approximately a minute to record various types of memory and settings. As a result, after turning the ignition switch off, wait a minute or more before disconnecting the cable from the negative (-) battery terminal.

   • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

2. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 1ZR-FAE)

   Click here

3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 2ZR-FAE)

   Click here

4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 3ZR-FE)

   Click here

5. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 3ZR-FAE)

   Click here

6. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 1ZR-FAE)

   Click here

7. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 2ZR-FAE)

   Click here

8. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 3ZR-FE)

   Click here

9. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 3ZR-FAE)

   Click here

10. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

11. DISCONNECT CONNECTOR

    
    

    1. 

       Pull the lock lever upward and disconnect the connector.

       Note

       Be careful not to allow brake fluid to enter the removed connector.

12. DISCONNECT BRAKE LINE

    
    

    1. 

       Using a union nut wrench, disconnect the 6 brake lines from the brake actuator.

    2. 

       Place tags or marks to identify the installation locations of each brake line.

       Tech Tips

       
       

       • *1: to front wheel cylinder RH

       • *2: to front wheel cylinder LH

       • *3: to rear wheel cylinder RH

       • *4: to rear wheel cylinder LH

       • *5: from master cylinder

13. REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET

    
    

    1. except CVT:

       
       

       1. 

          Disconnect the brake tube clamp from the brake actuator bracket.

          Note

          The clamp cannot be reused after it is disconnected from the bracket.

    2. for CVT:

       
       

       1. 

          Disconnect the brake tube clamp from the brake actuator bracket.

          Note

          The clamp cannot be reused after it is disconnected from the bracket.

    3. except CVT:

       
       

       1. 

          Remove the 3 nuts and brake actuator with bracket.

          Note

          Be careful not to damage the brake tubes.

    4. for CVT:

       
       

       1. 

          Remove the 2 nuts, bolt and brake actuator with bracket.

          Note

          Be careful not to damage the brake tubes.