CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

The engine assembly with continuously variable transaxle assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop.

PROCEDURE


  1. REMOVE FLYWHEEL HOUSING UNDER COVER


    1. Remove the flywheel housing under cover.

  2. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTINGBOLT


    1. B0040MUE01

      Using SST, hold the crankshaft pulley.

      SST
      09213-54015
      09330-00021

      Tech Tips

      Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-00850 (quantity: 2)

    2. A0059K7

      Remove the 6 drive plate and torque converter assembly setting bolts.

  3. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

    Click here

  4. REMOVE STARTER ASSEMBLY

    Click here

  5. REMOVE FLYWHEEL HOUSING SIDE COVER

    Click here

  6. DISCONNECT WATER BY-PASS HOSE


    1. A0054WW

      Disconnect the water by-pass hose from the 2 clamps.

    2. Slide the 2 clips and disconnect the water by-pass hose from the transmission oil cooler.

  7. REMOVE GROUND CABLE


    1. A00555Y

      Detach the clamp.

    2. Remove the bolt and ground cable.

  8. DISCONNECT ENGINE WIRE


    1. B0040IGE03
      Text in Illustration
      *a Transmission Revolution Sensor (NOUT) Connector
      *b Oil Pressure Sensor Connector

      Disconnect the transmission revolution sensor (NOUT) connector.

    2. Disconnect the oil pressure sensor connector.

    3. Detach the 5 clamps.

    4. B0040HT

      Disconnect the park/neutral position switch assembly connector.

    5. Detach the clamp.

    6. B0040Q6E03
      Text in Illustration
      *a Transmission Revolution Sensor (NIN) Connector
      *b Transmission Wire Connector

      Disconnect the transmission revolution sensor (NIN) connector.

    7. Disconnect the transmission wire connector.

    8. Detach the clamp.

  9. REMOVE CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY


    1. A0053FT

      Remove the 7 bolts and continuously variable transaxle assembly from the engine assembly.

      Note

      To prevent damaging the 2 knock pins, do not pry between the continuously variable transaxle assembly and engine assembly.

  10. REMOVE TORQUE CONVERTER ASSEMBLY


    1. A0054QH

      Remove the torque converter assembly from the continuously variable transaxle assembly.

      Note

      Remove the torque converter assembly from the input shaft horizontally.

  11. REMOVE CVT OIL PUMP TYPE T OIL SEAL

    CAUTION:


    • Do not remove the front oil pump assembly from the continuously variable transaxle assembly main body, as there is a possibility of the entry of dust and foreign matter.

    • Clean the work area, the tools to be used, and other equipment, etc. thoroughly before the operation, as there is the possibility that a continuously variable transaxle assembly malfunction, which may prevent the vehicle from being driven, may occur if dust or fine foreign matter enters the continuously variable transaxle assembly.

    • Do not use cotton work gloves, cloths, paper towels, etc. that may produce lint, dust or foreign matter.

    • Perform the operation as quickly as possible, as dust and foreign matter may enter the continuously variable transaxle assembly while the torque converter assembly is not attached to it.

    • Do not use an air gun until the torque converter assembly has been installed, as it may cause dust and foreign matter to be stirred up.


    1. Clean the tips of both the claws of SST and the center bolt.

    2. B0040HNE22

      Using SST, remove the CVT oil pump type T oil seal from the continuously variable transaxle assembly.

      SST
      09308-10010

      Note

      Pay attention to the angle of the claws when opening them, and ensure that they do not come into contact with the oil pump housing, as there is the possibility that metal particles may be produced if they do.

  12. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET


    1. A0052A8

      Remove the 2 bolts and No. 1 transmission control cable bracket from the continuously variable transaxle assembly.

  13. REMOVE FRONT ENGINE MOUNTING BRACKET


    1. B0040PU

      Remove the 4 bolts and front engine mounting bracket from the continuously variable transaxle assembly.

  14. REMOVE REAR ENGINE MOUNTING BRACKET


    1. B0040LT

      Remove the 3 bolts and rear engine mounting bracket from the continuously variable transaxle assembly.

  15. REMOVE ENGINE MOUNTING BRACKET LH


    1. B0040MM

      Remove the 3 bolts and engine mounting bracket LH from the continuously variable transaxle assembly.

  16. REMOVE WIRE HARNESS CLAMP BRACKET


    1. Remove the water by-pass hose clamp from the water by-pass hose clamp bracket.

      B0040MYE01
      Text in Illustration
      *1 Water By-pass Hose Clamp *2 Wire Harness Clamp Bracket
      *3 Water By-pass Hose Clamp Bracket - -

    2. Remove the 5 bolts, 4 wire harness clamp brackets and water by-pass hose clamp bracket from the continuously variable transaxle assembly.

  17. REMOVE TRANSMISSION OIL FILLER TUBE STRAIGHT SCREW PLUG

    Tech Tips

    Perform this procedure only when replacement of the transmission oil filler tube straight screw plug is necessary.


    1. A0053F5

      Remove the transmission oil filler tube straight screw plug and gasket from the continuously variable transaxle assembly.

  18. REMOVE NO. 1 BREATHER PLUG

    Tech Tips

    Perform this procedure only when replacement of the No. 1 breather plug is necessary.


    1. A0053D3

      Remove the No. 1 breather plug from the breather plug hose.

  19. INSPECT TORQUE CONVERTER ASSEMBLY

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  20. INSPECT DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

    Click here