RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL FAN SHROUD


    1. A00582P

      Install the fan shroud to the radiator with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  2. INSTALL NO. 3 WATER BY-PASS HOSE


    1. A0054M2E02
      *1 Top
      *2 Matchmark

      Align the matchmarks as shown in the illustration and install the No. 3 water by-pass hose to the radiator.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  3. INSTALL OIL COOLER PIPE


    1. A0054UE

      Install the oil cooler pipe with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. A0052YO

      Connect the 2 oil cooler hoses.

  4. INSTALL RADIATOR ASSEMBLY

    A0052JA

    1. Install the 2 lower radiator supports.

    2. Install the radiator together with the fan shroud.

    3. A0056R2

      Connect the cooling fan ECU connector and wire harness clamp.

  5. CONNECT OIL COOLER HOSE


    1. A0054EQ

      Connect the 2 oil cooler hoses to the oil cooler pipe.

  6. CONNECT NO. 2 RADIATOR HOSE


    1. A00599PE02
      *1 Top
      *2 Matchmark

      Align the matchmarks as shown in the illustration and connect the No. 2 radiator hose to the radiator with the clamp.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  7. CONNECT NO. 3 RADIATOR HOSE


    1. A0052CTE02
      *1 Top
      *2 Matchmark

      Align the matchmarks as shown in the illustration and connect the No. 3 radiator hose to the radiator with the clamp.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  8. CONNECT NO. 3 WATER BY-PASS HOSE


    1. A00552GE02
      *1 Top
      *2 Rear
      *3 Matchmark

      Align the matchmarks as shown in the illustration and connect the No. 3 water by-pass hose to the No. 2 water by-pass hose.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  9. CONNECT NO. 1 WATER BY-PASS HOSE


    1. A0057M7E02
      *1 Top
      *2 Matchmark

      Align the matchmarks as shown in the illustration and connect the No. 1 water by-pass hose to the radiator with the clamp.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  10. INSTALL AMBIENT TEMPERATURE SENSOR

    Click here

  11. INSTALL CONDENSER ASSEMBLY WITH RECEIVER

    Click here

  12. CONNECT SUCTION PIPE SUB-ASSEMBLY

    Click here

  13. CONNECT DISCHARGE HOSE SUB-ASSEMBLY

    Click here

  14. INSTALL NO. 2 FAN SHROUD


    1. A00567N

      Attach the 2 claws and install the No. 2 fan shroud to the radiator with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
    2. A0052H9

      Attach the 2 No. 3 water by-pass hose clamps.

  15. INSTALL FAN SHROUD CUSHION


    1. A0056K6

      Install the 2 cushions.

  16. INSTALL UPPER RADIATOR SUPPORT


    1. A005958

      Install the upper radiator support with the 5 bolts.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. Attach the 2 clamps to connect the No. 2 water by-pass hose.

  17. INSTALL HOOD LOCK ASSEMBLY

    Click here

  18. INSTALL BATTERY TRAY

  19. INSTALL BATTERY

  20. INSTALL BATTERY CLAMP SUB-ASSEMBLY

    Click here

  21. CONNECT NO. 1 WATER HOSE CLAMP BRACKET

    A0056TU

    1. Connect the hose clamp bracket with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  23. ADD ENGINE COOLANT

    Click here

  24. INSPECT FOR COOLANT LEAK

    Click here

  25. CHARGE REFRIGERANT

    Click here

  26. WARM UP ENGINE

    Click here

  27. CHECK FOR REFRIGERANT GAS LEAK

    Click here

  28. INSTALL NO. 1 ENGINE UNDER COVER

    Click here

  29. INSTALL NO. 1 ENGINE UNDER COVER (for Rough Road Area Specification Vehicles)

    Click here

  30. INSTALL FRONT BUMPER ABSORBER LOWER

    Click here

  31. INSPECT HOOD SUB-ASSEMBLY

    Click here

  32. ADJUST HOOD SUB-ASSEMBLY

    Click here

  33. INSTALL RADIATOR SUPPORT OPENING COVER


    1. A0054DG

      Install the radiator support opening cover with the 7 clips.