EXHAUST MANIFOLD REMOVAL

PROCEDURE


  1. REMOVE NO. 2 CYLINDER HEAD COVER

    Click here

  2. REMOVE WINDSHIELD WIPER MOTOR AND LINK


    1. Remove the windshield wiper motor and link Click here.

  3. REMOVE OUTER COWL TOP PANEL


    1. A00538RE02
      Text in Illustration
      *A for LHD
      *B for RHD

      Remove the 9 bolts and outer cowl top panel.

  4. REMOVE AIR FUEL RATIO SENSOR

    Click here

  5. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A0055V1

      Remove the bolt and wire harness clamp bracket.

  6. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A0058DP

      Remove the 4 bolts and No. 1 exhaust manifold heat insulator.

  7. REMOVE NO. 2 ENGINE UNDER COVER


    1. A0057PN

      Using a clip remover, remove the 4 clips and No. 2 engine under cover.

  8. REMOVE FRONT CENTER FLOOR BRACE

    A005735

    1. Remove the 4 bolts and front center floor brace.

  9. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. Detach the clamp and disconnect the heated oxygen sensor wire harness.

    2. Disconnect the heated oxygen sensor connector.

    3. A0056U7

      Remove the 2 bolts and 2 compression springs.

    4. A0059DP

      Remove the 2 bolts and 2 compression springs.

    5. Remove the 2 exhaust pipe supports and front exhaust pipe assembly.

  10. REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY


    1. A00548Z

      Remove the 2 nuts and drive shaft heat insulator sub-assembly.

  11. REMOVE MANIFOLD STAY


    1. A0054EA

      Remove the 3 bolts and manifold stay.

  12. REMOVE EXHAUST MANIFOLD


    1. A0056QK

      Remove the 5 nuts and exhaust manifold.

    2. Remove the exhaust manifold gasket.

  13. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A00537N

      Remove the 4 bolts and No. 2 exhaust manifold heat insulator.