FUEL PUMP REMOVAL

PROCEDURE


  1. REMOVE REAR BENCH TYPE SEAT CUSHION ASSEMBLY (for Sedan)

    Click here

  2. REMOVE REAR BENCH TYPE SEAT CUSHION ASSEMBLY (for Wagon)

    Click here

  3. REMOVE NO. 1 QUARTER WHEEL HOUSE GUSSET SUB-ASSEMBLY

    Click here

  4. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. A0056D6

      Remove the rear floor service hole cover.

    2. Disconnect the connector from the fuel suction with pump assembly.

  5. DISCHARGE FUEL SYSTEM PRESSURE


    1. Discharge fuel system pressure Click here.

  6. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A0054SUE01
      Text in Illustration
      *1 Fuel Tube Joint
      *2 Tube Joint Clip
      *3 O-Ring

      Remove the tube joint clip and pull the fuel tube joint out of the plug of the fuel suction with pump assembly.

      Note


      • Check that there is no dirt or other foreign objects around the fuel tube joint before disconnecting it. Clean the joint if necessary.

      • It is necessary to prevent mud or dirt from entering the joint. If mud or dirt gets in the joint, the O-rings may not seal properly.

      • Only disconnect the joint by hand.

      • Do not bend, kink or twist the nylon tubes.

      • Protect the contact surfaces by covering the fuel tube joint with a plastic bag.

  9. DISCONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A00543N

      Loosen the clip and disconnect the No. 1 fuel evaporation tube sub-assembly from the fuel suction with pump assembly.

  10. DISCONNECT NO. 1 CHARCOAL CANISTER OUTLET HOSE


    1. A0056AU

      Disconnect the No. 1 charcoal canister outlet hose from the fuel suction with pump assembly.

  11. DISCONNECT NO. 2 FUEL TANK EVAPORATION TUBE


    1. A0055JBE01
      Text in Illustration
      *1 Retainer

      Release the retainer and disconnect the No. 2 fuel tank evaporation tube from the fuel suction with pump assembly.

  12. REMOVE FUEL PUMP GAUGE RETAINER


    1. A0054YTE01

      Temporarily install SST (plate and 4 claws) to the fuel pump gauge retainer.

      SST
      09808-14030
      09808-01070

      Tech Tips


      • Be sure to use 4 SST (claws) as shown in the illustration.

      • Engage SST (claws) securely with the fuel pump gauge retainer ribs to secure SST.

    2. While pressing SST (claws) against the fuel pump gauge retainer ribs securely, install the 4 bolts.

      Tech Tips

      Install SST while pressing SST (claws) against the fuel pump gauge retainer (towards the center of SST).

    3. Install SST (handle).

    4. A0059J8E01

      Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing SST, rotate the handle slowly to loosen the fuel pump gauge retainer.

      SST
      09808-14030
      09808-01070

      Note


      • Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.

      • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.

      • Make sure to rotate SST (handle) horizontally. If SST (handle) is rotated at an angle, SST may come off.

      • Do not spin SST too fast or use an impact wrench as this may result in damage to components.

      • If SST comes off of the fuel pump gauge retainer, loosen SST (bolts) and reinstall SST.

      Tech Tips

      The tips of SST (claws) can be fitted onto the ribs of the fuel pump gauge retainer.

      Text in Illustration
      A0054DN Turn

    5. Remove the fuel pump gauge retainer while holding the fuel suction with pump assembly by hand.

  13. REMOVE FUEL SUCTION WITH PUMP ASSEMBLY


    1. Remove the fuel suction with pump assembly from the fuel tank.

      Note

      Make sure that the fuel sender gauge arm does not bend.

    2. A00552VE05
      Text in Illustration
      *1 Gasket

      Remove the gasket from the fuel tank.