FUEL TANK INSTALLATION

PROCEDURE


  1. REMOVE FUEL TANK ASSEMBLY


    1. Set the fuel tank on a transmission jack.

    2. Lift up the transmission jack.

      Note

      Be careful not to cut the wiring.

    3. A0052TJ

      Install the fuel tank with the 2 fuel tank bands and 4 bolts.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

  2. CONNECT FUEL HOSE

    A0054M5E02
    *1 Up Side

    1. Connect the No. 1 charcoal canister outlet hose.

    2. Connect the fuel tank vent hose as shown in the illustration.

      Note

      Be sure to tighten the hose clamp so that it is at the correct angle.

    3. Connect the fuel tank to filler pipe hose as shown in the illustration.

      Note

      Be sure to tighten the hose clamp so that it is at the correct angle.

  3. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A0056VYE01
      Text in Illustration
      *1 O-Ring
      *2 Fuel Pipe
      *3 Retainer
      *4 Nylon Tube

      Connect the fuel tank main tube.

      Tech Tips

      Push the parts together firmly until a "click" sound is heard.

      Note


      • Before installing the tube connectors to the pipes, check if there is any damage or foreign matter in the connectors.

      • After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.

  4. CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A0053KEE02
      Text in Illustration
      *1 O-Ring
      *2 Fuel Pipe
      *3 Retainer
      *4 Nylon Tube

      Push the tube connector onto the fuel pipe and install the retainer.

      Note


      • Check if there is any damage or foreign objects on the connection part of the fuel pipe.

      • After connecting, check if the fuel pipe and connector are securely connected by pulling on them.

  5. CONNECT PARKING BRAKE CABLE


    1. A0054SB

      Connect the parking brake cable with the 2 bolts and 2 nuts.

      Torque:
      for nut
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }
      for bolt
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  6. INSTALL NO. 1 FUEL TANK PROTECTOR


    1. A0057VP

      Install the No. 1 fuel tank protector with the 3 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. A0054MF

      Connect the fuel pump connector.

  7. INSTALL TAILPIPE ASSEMBLY

    Click here

  8. ADD FUEL

  9. INSTALL FUEL TANK CAP ASSEMBLY

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  11. INSPECT FUEL LEAK

    Click here

  12. INSTALL REAR FLOOR SERVICE HOLE COVER

    Click here

  13. INSTALL NO. 1 QUARTER WHEEL HOUSE GUSSET SUB-ASSEMBLY

    Click here

  14. INSTALL REAR BENCH TYPE SEAT CUSHION ASSEMBLY (for Sedan)

    Click here

  15. INSTALL REAR BENCH TYPE SEAT CUSHION ASSEMBLY (for Wagon)

    Click here