ENGINE UNIT INSTALLATION

PROCEDURE


  1. INSTALL RADIO SETTING CONDENSER


    1. A0058XD

      Install the setting condenser with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL IGNITION COIL ASSEMBLY

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  3. INSTALL THERMOSTAT

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  4. INSTALL WATER INLET

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  5. INSTALL WATER INLET HOSE


    1. A0058SA

      Install the water inlet hose with the 2 clamps.

  6. INSTALL WATER BY-PASS HOSE


    1. A0055A9

      Install the water by-pass hose with the clamp.

  7. INSTALL NO. 1 WATER BY-PASS PIPE


    1. A00531A

      Install the water by-pass pipe with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  8. CONNECT NO. 3 WATER BY-PASS HOSE

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  9. INSTALL VENTILATION HOSE


    1. Install the ventilation hose to the ventilation valve.

  10. INSTALL DRIVE SHAFT BEARING BRACKET


    1. A0052RD

      Install the drive shaft bearing bracket with the 3 bolts.

      Torque:
      64 N*m  { 650 kgf*cm, 47 ft.*lbf }

  11. INSTALL EXHAUST MANIFOLD

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  12. INSTALL MANIFOLD STAY

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  13. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

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  14. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A0057XE

      Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the dipstick guide.

    3. Install the dipstick guide with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Install the oil dipstick.

  15. INSTALL FUEL INJECTOR ASSEMBLY

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  16. INSTALL NO. 1 DELIVERY PIPE SPACER

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  17. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

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  18. INSTALL FUEL TUBE SUB-ASSEMBLY

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  19. INSTALL AIR TUBE

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  20. INSTALL INTAKE MANIFOLD

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  21. INSTALL THROTTLE BODY ASSEMBLY

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