ENGINE UNIT INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 VACUUM PUMP BRACKET


    1. A0059G9

      Install a new gasket and the vacuum pump bracket with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  2. INSTALL VACUUM PUMP ASSEMBLY

    Click here

  3. INSTALL RADIO SETTING CONDENSER


    1. A0058XD

      Install the setting condenser with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  4. INSTALL IGNITION COIL ASSEMBLY

    Click here

  5. INSTALL THERMOSTAT

    Click here

  6. INSTALL WATER INLET

    Click here

  7. INSTALL WATER INLET HOSE


    1. A0058SA

      Install the water inlet hose with the 2 clamps.

  8. INSTALL WATER BY-PASS HOSE


    1. A0055A9

      Install the water by-pass hose with the clamp.

  9. INSTALL NO. 1 WATER BY-PASS PIPE


    1. A00531A

      Install the water by-pass pipe with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  10. CONNECT NO. 3 WATER BY-PASS HOSE

    Click here

  11. INSTALL VENTILATION HOSE


    1. Install the ventilation hose to the ventilation valve.

  12. INSTALL NO. 3 WATER BY-PASS PIPE (for CVT)


    1. A0052LY

      Install a new gasket and the water by-pass pipe with the 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  13. INSTALL DRIVE SHAFT BEARING BRACKET


    1. A0052RD

      Install the drive shaft bearing bracket with the 3 bolts.

      Torque:
      64 N*m  { 650 kgf*cm, 47 ft.*lbf }

  14. INSTALL EXHAUST MANIFOLD

    Click here

  15. INSTALL MANIFOLD STAY

    Click here

  16. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  17. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A0057XE

      Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the dipstick guide.

    3. Install the dipstick guide with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Install the engine oil level dipstick.

  18. INSTALL FUEL INJECTOR ASSEMBLY

    Click here

  19. INSTALL NO. 1 DELIVERY PIPE SPACER

    Click here

  20. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  21. INSTALL FUEL TUBE SUB-ASSEMBLY

    Click here

  22. INSTALL WIRE HARNESS CLAMP BRACKET

    Click here

  23. INSTALL AIR TUBE

    Click here

  24. INSTALL INTAKE MANIFOLD

    Click here

  25. INSTALL THROTTLE BODY ASSEMBLY

    Click here