ENGINE UNIT REMOVAL

PROCEDURE


  1. REMOVE THROTTLE BODY ASSEMBLY

    Click here

  2. REMOVE INTAKE MANIFOLD

    Click here

  3. REMOVE AIR TUBE

    Click here

  4. REMOVE WIRE HARNESS CLAMP BRACKET

    Click here

  5. REMOVE FUEL TUBE SUB-ASSEMBLY

    Click here

  6. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  7. REMOVE FUEL INJECTOR ASSEMBLY

    Click here

  8. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A0057XE

      Remove the engine oil level dipstick.

    2. Remove the bolt and dipstick guide.

    3. Remove the O-ring from the dipstick guide.

  9. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  10. REMOVE MANIFOLD STAY

    Click here

  11. REMOVE EXHAUST MANIFOLD

    Click here

  12. REMOVE DRIVE SHAFT BEARING BRACKET


    1. A0052RD

      Remove the 3 bolts and bearing bracket.

  13. REMOVE NO. 3 WATER BY-PASS PIPE


    1. A0052LY

      Remove the 2 nuts, water by-pass pipe and gasket.

  14. REMOVE VENTILATION HOSE


    1. Remove the ventilation hose from the ventilation valve.

  15. DISCONNECT NO. 3 WATER BY-PASS HOSE

    Click here

  16. REMOVE WATER BY-PASS HOSE


    1. A0055A9

      Remove the clamp and water by-pass hose.

  17. REMOVE WATER INLET HOSE


    1. A0058SA

      Remove the 2 clamps and water inlet hose.

  18. REMOVE NO. 1 WATER BY-PASS PIPE


    1. A00531A

      Remove the 2 bolts and water by-pass pipe.

  19. REMOVE WATER INLET

    Click here

  20. REMOVE THERMOSTAT

    Click here

  21. REMOVE IGNITION COIL ASSEMBLY

    Click here

  22. REMOVE RADIO SETTING CONDENSER


    1. A0058XD

      Remove the bolt and setting condenser.

  23. REMOVE VACUUM PUMP ASSEMBLY

    Click here

  24. REMOVE NO. 1 VACUUM PUMP BRACKET


    1. A0059G9

      Remove the 2 bolts, vacuum pump bracket and gasket.

  25. REMOVE ENGINE OIL TEMPERATURE SENSOR

    Click here

  26. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. Rotate the V-ribbed belt tensioner assembly clockwise and remove the 5 mm hexagon wrench that was used to secure the V-ribbed belt tensioner assembly when removing the V-ribbed belt.

    2. A0058R2E01
      Text in Illustration
      *a 3 mm Hexagon Wrench

      Rotate the V-ribbed belt tensioner assembly slightly clockwise and secure it using a 3 mm hexagon wrench as shown in the illustration.

      Tech Tips

      It is difficult to install the V-ribbed belt tensioner assembly when it is fully extended. When reusing the V-ribbed belt tensioner assembly, compress and secure the V-ribbed belt tensioner assembly before removing it.

    3. A0052SM

      Remove the 2 bolts and V-ribbed belt tensioner assembly from the engine assembly.