ENGINE UNIT INSTALLATION

PROCEDURE

1. INSTALL NO. 1 VACUUM PUMP BRACKET

   
   

   1. 

      Install a new gasket and the vacuum pump bracket with the 2 bolts.

      Torque:

      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

2. INSTALL VACUUM PUMP ASSEMBLY

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3. INSTALL RADIO SETTING CONDENSER

   
   

   1. 

      Install the setting condenser with the bolt.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

4. INSTALL IGNITION COIL ASSEMBLY

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5. INSTALL THERMOSTAT

6. INSTALL WATER INLET

7. INSTALL WATER INLET HOSE

   
   

   1. 

      Install the water inlet hose with the 2 clamps.

8. INSTALL WATER BY-PASS HOSE

   
   

   1. 

      Install the water by-pass hose with the clamp.

9. INSTALL NO. 1 WATER BY-PASS PIPE

   
   

   1. 

      Install the water by-pass pipe with the 2 bolts.

      Torque:

      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

10. CONNECT NO. 3 WATER BY-PASS HOSE

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11. INSTALL VENTILATION HOSE

    
    

    1. Install the ventilation hose to the ventilation valve.

12. INSTALL EXHAUST MANIFOLD

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13. INSTALL MANIFOLD STAY

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14. INSTALL DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY

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15. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

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16. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

    
    

    1. 

       Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the dipstick guide.

    3. Install the dipstick guide with the bolt.

       Torque:

       21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Install the engine oil level dipstick.

17. INSTALL FUEL INJECTOR ASSEMBLY

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18. INSTALL NO. 1 DELIVERY PIPE SPACER

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19. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

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20. INSTALL FUEL TUBE SUB-ASSEMBLY

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21. INSTALL WIRE HARNESS CLAMP BRACKET

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22. INSTALL AIR TUBE

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23. INSTALL INTAKE MANIFOLD

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24. INSTALL THROTTLE BODY ASSEMBLY

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