ENGINE UNIT REMOVAL

PROCEDURE


  1. REMOVE THROTTLE BODY ASSEMBLY

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  2. REMOVE INTAKE MANIFOLD

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  3. REMOVE AIR TUBE

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  4. REMOVE WIRE HARNESS CLAMP BRACKET

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  5. REMOVE FUEL TUBE SUB-ASSEMBLY

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  6. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

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  7. REMOVE FUEL INJECTOR ASSEMBLY

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  8. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A0057XE

      Remove the engine oil level dipstick.

    2. Remove the bolt and dipstick guide.

    3. Remove the O-ring from the dipstick guide.

  9. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

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  10. REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY

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  11. REMOVE MANIFOLD STAY

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  12. REMOVE EXHAUST MANIFOLD

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  13. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY (w/o Air Conditioning System)


    1. A0058KH

      Remove the bolt, 2 idler pulley cover plates and No. 1 idler pulley sub-assembly.

  14. REMOVE IDLER PULLEY BRACKET (w/o Air Conditioning System)


    1. A0055XG

      Remove the 2 nuts, bolt and idler pulley bracket.

  15. REMOVE VENTILATION HOSE


    1. Remove the ventilation hose from the ventilation valve.

  16. DISCONNECT NO. 3 WATER BY-PASS HOSE

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  17. REMOVE WATER BY-PASS HOSE


    1. A0055A9

      Remove the clamp and water by-pass hose.

  18. REMOVE WATER INLET HOSE


    1. A0058SA

      Remove the 2 clamps and water inlet hose.

  19. REMOVE NO. 1 WATER BY-PASS PIPE


    1. A0053LN

      Remove the 2 bolts and water by-pass pipe.

  20. REMOVE WATER INLET

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  21. REMOVE THERMOSTAT

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  22. REMOVE IGNITION COIL ASSEMBLY

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  23. REMOVE RADIO SETTING CONDENSER


    1. A0058XD

      Remove the bolt and setting condenser.

  24. REMOVE VACUUM PUMP ASSEMBLY

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  25. REMOVE NO. 1 VACUUM PUMP BRACKET


    1. A0059G9

      Remove the 2 bolts, vacuum pump bracket and gasket.

  26. REMOVE ENGINE OIL TEMPERATURE SENSOR

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  27. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. Rotate the V-ribbed belt tensioner assembly clockwise and remove the 5 mm hexagon wrench that was used to secure the V-ribbed belt tensioner assembly when removing the V-ribbed belt.

    2. A0058R2E02
      Text in Illustration
      *a 3 mm Hexagon Wrench

      Rotate the V-ribbed belt tensioner assembly slightly clockwise and secure it using a 3 mm hexagon wrench as shown in the illustration.

      Tech Tips

      It is difficult to install the V-ribbed belt tensioner assembly when it is fully extended. When reusing the V-ribbed belt tensioner assembly, compress and secure the V-ribbed belt tensioner assembly before removing it.

    3. A0052SM

      Remove the 2 bolts and V-ribbed belt tensioner assembly from the engine assembly.