ENGINE UNIT INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 VACUUM PUMP BRACKET


    1. A0059G9

      Install a new gasket and the vacuum pump bracket with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  2. INSTALL VACUUM PUMP ASSEMBLY

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  3. INSTALL RADIO SETTING CONDENSER


    1. A0058XD

      Install the setting condenser with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  4. INSTALL IGNITION COIL ASSEMBLY

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  5. INSTALL THERMOSTAT

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  6. INSTALL WATER INLET

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  7. INSTALL WATER INLET HOSE


    1. A0058SA

      Install the water inlet hose with the 2 clamps.

  8. INSTALL WATER BY-PASS HOSE


    1. A0055A9

      Install the water by-pass hose with the clamp.

  9. INSTALL NO. 1 WATER BY-PASS PIPE


    1. A0053LN

      Install the water by-pass pipe with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  10. CONNECT NO. 3 WATER BY-PASS HOSE

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  11. INSTALL VENTILATION HOSE


    1. Install the ventilation hose to the ventilation valve.

  12. INSTALL EXHAUST MANIFOLD

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  13. INSTALL MANIFOLD STAY

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  14. INSTALL DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY

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  15. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

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  16. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A0057XE

      Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the dipstick guide.

    3. Install the dipstick guide with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Install the engine oil level dipstick.

  17. INSTALL FUEL INJECTOR ASSEMBLY

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  18. INSTALL NO. 1 DELIVERY PIPE SPACER

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  19. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

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  20. INSTALL FUEL TUBE SUB-ASSEMBLY

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  21. INSTALL WIRE HARNESS CLAMP BRACKET

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  22. INSTALL AIR TUBE

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  23. INSTALL INTAKE MANIFOLD

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  24. INSTALL THROTTLE BODY ASSEMBLY

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