U241E AUTOMATIC TRANSMISSION / TRANSAXLE SERVICE DATA

Automatic Transaxle Assembly

Line pressure (Wheel locked)

AT stall (Throttle valve fully opened)

D position

931 to 1031 kPa (9.1 to 10.5 kgf*cm2, 129 to 149 psi)

R position

1768 to 1968 kPa (18.0 to 20.0 kgf/cm2, 284 to 256 psi)

Engine stall revolution 2010 to 2610 rpm
Time lag N → D position Less than 1.2 seconds
N → R position Less than 1.2 seconds

Engine idle speed

(A/C OFF)

625 to 725 rpm
Shift point

D position

(Throttle valve fully opened)

1 → 2 52 to 60 km/h (32 to 37 mph)
2 → 3 100 to 109 km/h (62 to 68 mph)
3 → 4 157 to 173 km/h (98 to 108 mph)
4 → 3 149 to 164 km/h (93 to 102 mph)
3 → 2 91 to 100 km/h (57 to 62 mph)
2 → 1 44 to 51 km/h (27 to 32 mph)

D position

(Throttle valve fully closed)

3 → 4 38 to 45 km/h (24 to 28 mph)
4 → 3 17 to 23 km/h (11 to 14 mph)
Lock-up point

D position

(Throttle valve opening 5 %)

Lock-up ON

4 → 4L

61 to 69 km/h (38 to 43 mph)

Lock-up OFF

4L → 4

55 to 62 km/h (34 to 39 mph)
Drive plate runout Maximum 0.30 mm (0.0118 in.)
Differential oil seal Standard depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Input shaft end play Standard 0.26 to 1.25 mm (0.0103 to 0.0492 in.)
Forward clutch return spring free length Standard 28.23 mm (1.11 in.)
Forward clutch flange thickness No. 1 3.00 mm (0.118 in.)
No. 2 3.15 mm (0.124 in.)
No. 3 3.30 mm (0.130 in.)
No. 4 3.45 mm (0.136 in.)
No. 5 3.60 mm (0.142 in.)
Piston return spring free length Standard 17.14 mm (0.675 in.)
Underdrive clutch drum bushing inside diameter Standard 32.56 to 32.58 mm (1.282 to 1.283 in.)
Maximum 32.63 mm (1.285 in.)
Underdrive brake return spring free length Standard 14.04 mm (0.521 in.)
Direct clutch return spring free length Standard 22.58 mm (0.889 in.)
Direct clutch flange thickness Mark 1 3.0 mm (0.118 in.)
Mark 2 3.1 mm (0.122 in.)
Mark 3 3.2 mm (0.126 in.)
Mark 4 3.3 mm (0.130 in.)
Mark 5 3.4 mm (0.134 in.)
Mark 6 3.5 mm (0.138 in.)
2nd brake piston return spring free length Standard 16.61 mm (0.654 in.)
2nd brake flange thickness Mark 0 2.9 mm (0.114 in.)
Mark 1 3.0 mm (0.118 in.)
Mark 2 3.1 mm (0.122 in.)
Mark 3 3.2 mm (0.126 in.)
Mark 4 3.3 mm (0.130 in.)
Mark 5 3.4 mm (0.134 in.)
Mark 6 3.5 mm (0.138 in.)
Mark 7 3.6 mm (0.142 in.)
Mark 8 3.7 mm (0.146 in.)
1st and reverse brake return spring free length Standard 15.51 mm (0.611 in.)
1st and reverse brake flange thickness Mark 1 1.8 mm (0.0709 in.)
Mark 2 1.9 mm (0.0748 in.)
Mark 3 2.0 mm (0.0787 in.)
Mark 4 2.1 mm (0.0827 in.)
Mark 5 2.2 mm (0.0866 in.)
Mark 6 2.3 mm (0.0906 in.)
Mark 7 2.4 mm (0.0945 in.)
Mark 8 2.5 mm (0.0984 in.)
Multiple disc clutch clutch hub inside diameter Standard 23.025 to 23.045 mm (0.9065 to 0.9073 in.)
Maximum 23.09 mm (0.9091 in.)
Pack clearance 1.81 to 2.20 mm (0.0713 to 0.0866 in.)
Underdrive brake flange thickness Mark 1 3.0 mm (0.118 in.)
Mark 2 3.2 mm (0.126 in.)
Mark 3 3.4 mm (0.134 in.)
Valve Body
Shift solenoid valve resistance SLT 5.0 to 5.6 Ω
SL1 5.0 to 5.6 Ω
DSL 11 to 13 Ω
SL2 5.0 to 5.6 Ω
S4 11 to 13 Ω
Oil Pump
Body clearance Standard 0.10 to 0.17 mm (0.00394 to 0.00669 in.)
Maximum 0.17 mm (0.00669 in.)
Tip clearance Standard 0.07 to 0.15 mm (0.00276 to 0.00591 in.)
Maximum 0.15 mm (0.00591 in.)
Side clearance Standard 0.02 to 0.05 mm (0.000787 to 0.00197 in.)
Maximum 0.05 mm (0.00197 in.)
Drive gear thickness Mark 1 10.690 to 10.699 mm (0.4209 to 0.4212 in.)
Mark 2 10.700 to 10.709 mm (0.4213 to 0.4216 in.)
Mark 3 10.710 to 10.720 mm (0.4217 to 0.4220 in.)
Mark 4 10.721 to 10.730 mm (0.4221 to 0.4224 in.)
Mark 5 10.731 to 10.740 mm (0.4225 to 0.4228 in.)
Driven gear thickness Mark 1 10.690 to 10.699 mm (0.4209 to 0.4212 in.)
Mark 2 10.700 to 10.709 mm (0.4213 to 0.4216 in.)
Mark 3 10.710 to 10.720 mm (0.4217 to 0.4220 in.)
Mark 4 10.721 to 10.730 mm (0.4221 to 0.4224 in.)
Mark 5 10.731 to 10.740 mm (0.4225 to 0.4228 in.)
Pump body bushing inside diameter Standard 38.11 to 38.14 mm (1.501 to 1.502 in.)
Maximum 38.19 mm (1.504 in.)
Stator shaft bushing inside diameter Standard 20.50 to 21.53 mm (0.847 to 0.848 in.)
Maximum 21.57 mm (0.849 in.)
Oil seal in depth Standard 0 +/-0.5 mm (0 +/-0.020 in.)
Differential
Side gear backlash 0.05 to 0.20 mm (0.00197 to 0.00787 in.)
Thrust washer thickness 1.0 mm (0.0394 in.)
1.1 mm (0.0433 in.)
1.2 mm (0.0472 in.)
1.3 mm (0.0512 in.)
Preload (turning torque at 60 rpm) New bearing 0.20 to 0.69 N*m (2.0 to 7.0 kgf*cm, 1.8 to 6.1 in.*lbf)
Using bearing 0.10 to 0.35 N*m (1.0 to 3.6 kgf*cm, 0.9 to 3.1 in.*lbf)
Shim thickness Mark 0 1.90 mm (0.074 in.)
Mark 1 1.95 mm (0.077 in.)
Mark 2 2.00 mm (0.079 in.)
Mark 3 2.05 mm (0.081 in.)
Mark 4 2.10 mm (0.083 in.)
Mark 5 2.15 mm (0.085 in.)
Mark 6 2.20 mm (0.087 in.)
Mark 7 2.25 mm (0.089 in.)
Mark 8 2.30 mm (0.091 in.)
Mark 9 2.35 mm (0.093 in.)
Mark A 2.40 mm (0.094 in.)
Mark B 2.45 mm (0.096 in.)
Mark C 2.50 mm (0.098 in.)
Mark D 2.55 mm (0.100 in.)
Mark E 2.60 mm (0.102 in.)
Mark F 2.65 mm (0.104 in.)
Mark G 2.70 mm (0.106 in.)
Mark H 2.75 mm (0.108 in.)
Mark J 2.80 mm (0.110 in.)