OUTPUT SHAFT DISASSEMBLY

PROCEDURE


  1. INSPECT 1ST GEAR THRUST CLEARANCE

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  2. INSPECT 2ND GEAR THRUST CLEARANCE

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  3. INSPECT 1ST GEAR RADIAL CLEARANCE

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  4. INSPECT 2ND GEAR RADIAL CLEARANCE

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  5. REMOVE 6TH DRIVEN GEAR


    1. A0057Y8E10

      Using SST and a press, remove the rear output shaft bearing and 6th driven gear from the output shaft.

      SST
      09527-21011
      09950-60010   ( 09951-00290 )
      09950-70010   ( 09951-07100 )

      Note

      Support the output shaft by hand to prevent it from falling.

  6. REMOVE OUTPUT GEAR SPACER


    1. A0057E5

      Remove the output gear spacer from the output shaft.

  7. REMOVE 4TH DRIVEN GEAR


    1. A0053WAE10

      Using SST and a press, remove the 5th driven gear and 4th driven gear from the output shaft.

      SST
      09527-21011
      09950-60010   ( 09951-00290 )

      Note

      Support the output shaft by hand to prevent it from falling.

  8. REMOVE OUTPUT GEAR SPACER


    1. A0054L4

      Remove the output gear spacer from the output shaft.

  9. REMOVE 2ND GEAR


    1. A0054NQE11

      Using SST and a press, remove the 3rd driven gear and 2nd gear from the output shaft.

      SST
      09950-00020
      09950-60010   ( 09951-00290 )

      Note


      • Do not tighten SST excessively.

      • Support the output shaft by hand to prevent it from falling.

  10. REMOVE 2ND GEAR NEEDLE ROLLER BEARING


    1. A0056FV

      Remove the 2nd gear needle roller bearing from the output shaft.

  11. REMOVE INNER 2ND GEAR BEARING RACE


    1. A0057GW

      Remove the inner 2nd gear bearing race from the output shaft.

  12. REMOVE NO. 1 SYNCHRONIZER RING SET (for 2nd Gear)


    1. A0058IU

      Remove the No. 1 synchronizer ring set from the reverse gear.

  13. REMOVE REVERSE GEAR


    1. A0059EF

      Remove the reverse gear from the No. 1 transmission clutch hub.

  14. REMOVE NO. 1 SYNCHROMESH SHIFTING KEY


    1. A005516

      Remove the 3 No. 1 synchromesh shifting keys from the No. 1 transmission clutch hub.

  15. REMOVE NO. 1 TRANSMISSION CLUTCH HUB


    1. A0054FO

      Remove the No. 1 transmission clutch hub from the output shaft.

  16. REMOVE NO. 1 SYNCHRONIZER RING SET (for 1st Gear)


    1. A0054ET

      Remove the No. 1 synchronizer ring set from the 1st gear.

  17. REMOVE 1ST GEAR


    1. A0059KO

      Remove the 1st gear from the output shaft.

  18. REMOVE 1ST GEAR NEEDLE ROLLER BEARING


    1. A0054KV

      Remove the 1st gear needle roller bearing from the output shaft.

  19. REMOVE 1ST GEAR BUSH


    1. A0059JE

      Remove the 1st gear bush from the output shaft.

  20. REMOVE FRONT OUTPUT SHAFT BEARING


    1. A0053BJE12

      Using SST and a press, remove the front output shaft bearing from the output shaft.

      SST
      09950-00020
      09950-60010   ( 09951-00290 )
      09950-70010   ( 09951-07100 )

      Note


      • Do not tighten SST excessively.

      • Support the output shaft by hand to prevent it from falling.