OUTPUT SHAFT DISASSEMBLY

PROCEDURE


  1. INSPECT 1ST GEAR THRUST CLEARANCE

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  2. INSPECT 2ND GEAR THRUST CLEARANCE

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  3. INSPECT 1ST GEAR RADIAL CLEARANCE

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  4. INSPECT 2ND GEAR RADIAL CLEARANCE

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  5. REMOVE 6TH DRIVEN GEAR


    1. A00577UE01

      Using SST, remove the rear output shaft bearing and 6th driven gear from the output shaft.

      SST
      09950-40011   ( 09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04021, 09957-04010, 09958-04011 )
      09950-60010   ( 09951-00180, 09951-00270, 09952-06010 )

  6. REMOVE OUTPUT GEAR SPACER


    1. A0054S3

      Remove the output gear spacer from the output shaft.

  7. REMOVE 4TH DRIVEN GEAR


    1. A00536ME01

      Using SST and a press, press out the 5th driven gear and 4th driven gear from the output shaft.

      SST
      09527-10011
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00180, 09951-00270, 09952-06010 )

      Note

      Support the output shaft by hand to prevent it from falling.

  8. REMOVE OUTPUT GEAR SPACER


    1. A0053TW

      Remove the output gear spacer from the output shaft.

  9. REMOVE 2ND GEAR


    1. A0052EZE01

      Using SST, remove the 3rd driven gear and 2nd gear from the output shaft.

      SST
      09950-40011   ( 09951-04010, 09952-04010, 09953-04020, 09954-04030, 09955-04021, 09957-04010, 09958-04011 )
      09950-60010   ( 09951-00180, 09951-00270, 09952-06010 )

  10. REMOVE 2ND GEAR NEEDLE ROLLER BEARING


    1. A0054MP

      Remove the 2nd gear needle roller bearing from the output shaft.

  11. REMOVE INNER 2ND GEAR BEARING RACE


    1. A0057JA

      Remove the inner 2nd gear bearing race from the output shaft.

  12. REMOVE NO. 1 SYNCHRONIZER RING SET (for 2nd Gear)


    1. A0058IU

      Remove the No. 1 synchronizer ring set from the reverse gear.

  13. REMOVE REVERSE GEAR


    1. A00554S

      Remove the reverse gear from the No. 1 transmission clutch hub.

  14. REMOVE NO. 1 SYNCHROMESH SHIFTING KEY


    1. A0053SF

      Remove the 3 No. 1 synchromesh shifting keys from the No. 1 transmission clutch hub.

  15. REMOVE NO. 1 TRANSMISSION CLUTCH HUB


    1. A0059AJ

      Remove the No. 1 transmission clutch hub from the output shaft.

  16. REMOVE NO. 1 SYNCHRONIZER RING SET (for 1st Gear)


    1. A0054ET

      Remove the No. 1 synchronizer ring set from the 1st gear.

  17. REMOVE 1ST GEAR


    1. A0059KO

      Remove the 1st gear from the output shaft.

  18. REMOVE 1ST GEAR NEEDLE ROLLER BEARING


    1. A0054KV

      Remove the 1st gear needle roller bearing from the output shaft.

  19. REMOVE 1ST GEAR BUSH


    1. A0059JE

      Remove the 1st gear bush from the output shaft.

  20. REMOVE FRONT OUTPUT SHAFT BEARING


    1. A0054CIE01

      Using SST and a press, remove the front output shaft bearing from the output shaft.

      SST
      09950-00020
      09950-00030
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00180, 09951-00340, 09952-06010 )