INPUT SHAFT DISASSEMBLY

PROCEDURE


  1. INSPECT 6TH GEAR THRUST CLEARANCE

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  2. INSPECT 5TH GEAR THRUST CLEARANCE

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  3. INSPECT 4TH GEAR THRUST CLEARANCE

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  4. INSPECT 3RD GEAR THRUST CLEARANCE

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  5. INSPECT 6TH GEAR RADIAL CLEARANCE

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  6. INSPECT 5TH GEAR RADIAL CLEARANCE

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  7. INSPECT 4TH GEAR RADIAL CLEARANCE

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  8. INSPECT 3RD GEAR RADIAL CLEARANCE

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  9. REMOVE REAR INPUT SHAFT BEARING SHAFT SNAP RING


    1. A0058LS

      Using a snap ring expander, remove the rear input shaft bearing shaft snap ring.

  10. REMOVE 6TH GEAR SUB-ASSEMBLY


    1. A00584TE04

      Using SST, remove the rear input shaft radial ball bearing and 6th gear from the input shaft.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04010, 09954-04010, 09955-04021, 09957-04010, 09958-04011 )
      09950-60010   ( 09951-00180, 09951-00320, 09952-06010 )

  11. REMOVE 6TH GEAR NEEDLE ROLLER BEARING


    1. A005832

      Remove the 2 pieces of the 6th gear needle roller bearing from the inner 6th gear bearing race.

  12. REMOVE NO. 5 SYNCHRONIZER RING


    1. A0056KO

      Remove the No. 5 synchronizer ring from the No. 3 transmission clutch hub.

  13. REMOVE INNER 6TH GEAR BEARING RACE


    1. A0055MB

      Remove the inner 6th gear bearing race from the input shaft.

  14. REMOVE INNER 6TH GEAR BEARING RACE LOCK BALL


    1. A00536EE01
      Text in Illustration
      *1 Magnet Hand

      Using a magnet hand, remove the inner 6th gear bearing race lock ball from the input shaft.

  15. REMOVE NO. 3 TRANSMISSION HUB SLEEVE


    1. A0054GD

      Remove the No. 3 transmission hub sleeve from the No. 3 transmission clutch hub.

  16. REMOVE NO. 3 SYNCHROMESH SHIFTING KEY


    1. A0054R3

      Remove the 3 No. 3 synchromesh shifting keys from the No. 3 transmission clutch hub.

  17. REMOVE 5TH GEAR


    1. A0058HRE01

      Using SST and a press, press out the No. 3 transmission clutch hub, No. 5 synchronizer ring and 5th gear from the input shaft.

      SST
      09950-00020
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00180, 09951-00320, 09952-06010 )
      SST
      09950-00020

      Note


      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from falling.

  18. REMOVE 5TH GEAR NEEDLE ROLLER BEARING


    1. A0058OD

      Remove the 2 pieces of the 5th gear needle roller bearing from the inner 5th gear bearing race.

  19. REMOVE INNER 5TH GEAR BEARING RACE


    1. A0056YN

      Remove the inner 5th gear bearing race from the input shaft.

  20. REMOVE INNER 5TH GEAR BEARING RACE LOCK BALL


    1. A0052AIE01
      Text in Illustration
      *1 Magnet Hand

      Using a magnet hand, remove the inner 5th gear bearing race lock ball from the input shaft.

  21. REMOVE 4TH GEAR


    1. A0058VX

      Remove the 4th gear from the input shaft.

    2. A00537K

      Remove the 2 pieces of the 4th gear needle roller bearing from the input shaft.

  22. REMOVE 4TH GEAR SYNCHRONIZER RING


    1. A0052R6

      Remove the 4th gear synchronizer ring from the No. 2 transmission clutch hub.

  23. REMOVE 4TH GEAR BEARING SPACER


    1. A00579I

      Remove the 4th gear bearing spacer from the No. 2 transmission clutch hub.

  24. REMOVE NO. 2 TRANSMISSION HUB SLEEVE


    1. A00587S

      Remove the No. 2 transmission hub sleeve from the No. 2 transmission clutch hub.

  25. REMOVE NO. 2 SYNCHROMESH SHIFTING KEY


    1. A0052QS

      Remove the 3 No. 2 synchromesh shifting keys from the No. 2 transmission clutch hub.

  26. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING


    1. A0052WT

      Using a snap ring expander, remove the No. 2 clutch hub setting shaft snap ring.

  27. REMOVE 3RD GEAR


    1. A005429E04

      Using SST, remove the No. 2 transmission clutch hub, No. 3 synchronizer ring and 3rd gear from the input shaft.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04010, 09954-04020, 09955-04021, 09957-04010, 09958-04011 )
      09950-60010   ( 09951-00180, 09951-00320, 09952-06010 )

  28. REMOVE 3RD GEAR NEEDLE ROLLER BEARING


    1. A0057QS

      Remove the 2 pieces of the 3rd gear needle roller bearing from the input shaft.

  29. REMOVE FRONT INPUT SHAFT BEARING


    1. A00590JE01

      Using SST and a press, press out the front input shaft bearing from the input shaft.

      SST
      09527-21011

      Note

      Support the input shaft by hand to prevent it from falling.