CLUTCH MASTER CYLINDER INSTALLATION

PROCEDURE


  1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY


    1. Install the clutch master cylinder bracket.

    2. A0056F6E01
      Text in Illustration
      *A for LHD
      *B for RHD

      Install the clutch master cylinder assembly with the 2 nuts.

      Torque:
      18 N*m  { 178 kgf*cm, 13 ft.*lbf }
    3. A0055KJE01
      Text in Illustration
      *A for LHD
      *B for RHD
      A0054DN MP grease

      Apply MP grease to the contact surface of the clutch master cylinder push rod clevis with hole pin.

    4. Connect the clevis to the clutch pedal sub-assembly with the clutch master cylinder push rod clevis with hole pin.

      Tech Tips


      • for LHD:

        Install the clutch master cylinder push rod clevis with hole pin from the right side of the vehicle.

      • for RHD:

        Install the clutch master cylinder push rod clevis with hole pin from the left side of the vehicle.

    5. Install a new clip to the clutch master cylinder push rod clevis with hole pin.

  2. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE


    1. A0055BRE03
      Text in Illustration
      *A for LHD
      *B for RHD

      Using a union nut wrench, connect the clutch master cylinder to flexible hose tube.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  3. INSTALL CLUTCH RESERVOIR TUBE

    A0056IFE03
    Text in Illustration
    *A for LHD
    *B for RHD

    1. Connect the clutch reservoir tube to the clutch master cylinder assembly with the clip.

  4. INSTALL BRAKE BOOSTER ASSEMBLY (for LHD)


    1. Install the brake booster assembly Click here.

  5. FILL BRAKE FLUID RESERVOIR

    Click here

  6. BLEED CLUTCH LINE

    Click here

  7. INSPECT FLUID LEVEL

    Click here

  8. INSPECT FOR FLUID LEAK

    Tech Tips

    Check for leaks in the clutch system.

  9. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY


    1. for LHD:

      Inspect and adjust the clutch pedal sub-assembly Click here.

    2. for RHD:

      Inspect and adjust the clutch pedal sub-assembly Click here.

  10. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY


    1. Install the lower No. 1 instrument panel airbag assembly Click here.

  11. PERFORM CLUTCH ENGAGEMENT POINT LEARNING

    Click here