CLUTCH PEDAL(for RHD) INSTALLATION

PROCEDURE


  1. INSTALL CLUTCH PEDAL TURNOVER BUSH

    A00557M

    1. Install the clutch pedal turnover bush to the clutch pedal sub-assembly.

      Text in Illustration
      A0054DN MP grease

    2. Apply MP grease to the inside of the clutch pedal turnover bush.

  2. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING

    A0053BC

    1. Apply MP grease to the inside of a new clutch master cylinder push rod clevis bushing.

      Text in Illustration
      A0054DN MP grease

    2. Install the clutch master cylinder push rod clevis bushing to the clutch pedal sub-assembly.

      Tech Tips

      Install the clutch master cylinder push rod clevis bushing from the left side of the vehicle.

  3. INSTALL NO. 1 CLUTCH PEDAL CUSHION


    1. A0055WS

      Install the 2 No. 1 clutch pedal cushions to the clutch pedal sub-assembly.

  4. INSTALL CLUTCH PEDAL BUSHING

    A0054PZ

    1. Apply MP grease to both sides of 2 new clutch pedal bushings.

      Text in Illustration
      A0054DN MP grease

    2. Install the 2 clutch pedal bushings and collar to the clutch pedal sub-assembly.

  5. INSTALL CLUTCH PEDAL PAD


    1. Install the clutch pedal pad to the clutch pedal sub-assembly.

  6. INSTALL CLUTCH PEDAL SUB-ASSEMBLY


    1. A0055RL

      Install the clutch pedal sub-assembly to the clutch pedal support sub-assembly with the bolt and nut.

      Torque:
      37 N*m  { 375 kgf*cm, 27 ft.*lbf }

      Tech Tips

      Install the bolt from the left side of the vehicle.

  7. INSTALL CLUTCH PEDAL STOPPER BOLT


    1. A0054GT

      Install the clutch pedal stopper bolt together with the nut so that its end touches the No. 1 clutch pedal cushion.

      Tech Tips

      Tighten the lock nut to the specified torque when adjusting the clutch pedal.

  8. INSTALL CLUTCH PEDAL SPRING HOLDER

    A0052JT

    1. Apply MP grease to the contact surface of the clutch pedal spring holder.

      Text in Illustration
      A0054DN MP grease

    2. Install the clutch pedal spring holder to the clutch pedal support sub-assembly.

  9. INSTALL TURN OVER SPRING SEAT COMPRESSION SPRING

    A0056F4

    1. Apply MP grease to the contact surfaces of the clutch pedal and turn over seat compression spring.

      Text in Illustration
      A0054DN MP grease

    2. Install the turn over seat compression spring to the clutch pedal and clutch pedal spring holder.

  10. INSTALL CENTER OVER SPRING CAP

    A005600

    1. Install the center over spring cap to the clutch pedal sub-assembly.

      Tech Tips

      Install the center over spring cap from the right side of the vehicle.

  11. INSTALL CLUTCH START SWITCH ASSEMBLY

    A0055G9

    1. Install the clutch start switch assembly with the nut.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

  12. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY (CLUTCH PEDAL STROKE SENSOR)

    Click here

  13. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY


    1. A0053GI

      Install the clutch pedal support sub-assembly with the 2 nuts and 2 bolts.

      Torque:
      for bolt
      19 N*m  { 195 kgf*cm, 14 ft.*lbf }
      for nut
      18 N*m  { 178 kgf*cm, 13 ft.*lbf }

    2. Connect the clutch start switch assembly connector and brake pedal stroke sensor assembly connector.

  14. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN

    A0055L1

    1. Apply MP grease to the contact surface of the clutch master cylinder push rod clevis with hole pin.

      Text in Illustration
      A0054DN MP grease

    2. Connect the clevis to the clutch pedal sub-assembly with the clutch master cylinder push rod clevis with hole pin.

      Tech Tips

      Install the clutch master cylinder push rod clevis with hole pin from the left side of the vehicle.

    3. Install a new clip to the clutch master cylinder push rod clevis with hole pin.

  15. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

    Click here

  16. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  17. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY

    Click here

  18. PERFORM CLUTCH ENGAGEMENT POINT LEARNING

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