CLUTCH PEDAL(for RHD) REMOVAL

PROCEDURE


  1. INSPECT DRIVE AWAY RELEASE FUNCTION

    Click here

  2. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY

    Click here

  3. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  4. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN


    1. A0052ZL

      Remove the clip and clutch master cylinder push rod clevis with hole pin.

  5. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY


    1. Disconnect the clutch start switch assembly connector and brake pedal stroke sensor assembly connector.

    2. A0053GI

      Remove the 2 nuts, 2 bolts and clutch pedal support sub-assembly.

  6. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY (CLUTCH PEDAL STROKE SENSOR)

    Click here

  7. REMOVE CENTER OVER SPRING CAP

    A005600

    1. Using needle-nose pliers, remove the center over spring cap from the clutch pedal sub-assembly.

  8. REMOVE CLUTCH START SWITCH ASSEMBLY

    A0055G9

    1. Remove the nut and clutch start switch assembly.

  9. REMOVE TURN OVER SPRING SEAT COMPRESSION SPRING

    A0052MH

    1. While the clutch pedal is fully depressed, remove the turn over spring seat compression spring.

      CAUTION:

      As the clutch pedal may move suddenly when removing the spring, be careful to prevent your hand from being caught in the parts.

  10. REMOVE CLUTCH PEDAL SPRING HOLDER

    A005395

    1. Remove the clutch pedal spring holder from the clutch pedal support sub-assembly.

  11. REMOVE CLUTCH PEDAL STOPPER BOLT


    1. A0054GT

      Loosen the lock nut and remove the clutch pedal stopper bolt together with the nut from the clutch pedal support sub-assembly.

  12. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    1. A0055RL

      Remove the bolt and nut.

    2. Remove the clutch pedal sub-assembly from the clutch pedal support sub-assembly.

  13. REMOVE CLUTCH PEDAL PAD


    1. Remove the clutch pedal pad from the clutch pedal sub-assembly.

  14. REMOVE CLUTCH PEDAL BUSHING

    A0052CK

    1. Remove the 2 clutch pedal bushings and collar from the clutch pedal sub-assembly.

  15. REMOVE NO. 1 CLUTCH PEDAL CUSHION


    1. A0055WS

      Using needle-nose pliers, remove the 2 No. 1 clutch pedal cushions from the clutch pedal sub-assembly.

  16. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING


    1. A00530B

      Using an 8 mm hexagon wrench and hammer, remove the clutch master cylinder push rod clevis bushing from the clutch pedal sub-assembly.

  17. REMOVE CLUTCH PEDAL TURNOVER BUSH

    A00550Y

    1. Remove the clutch pedal turnover bush from the clutch pedal sub-assembly.