CLUTCH PEDAL(for LHD) REMOVAL

PROCEDURE


  1. INSPECT DRIVE AWAY RELEASE FUNCTION

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  2. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY

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  3. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  4. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN


    1. A00533G

      Remove the clip and clutch master cylinder push rod clevis with hole pin.

  5. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY


    1. Disconnect the clutch start switch assembly connector and brake pedal stroke sensor assembly (clutch pedal stroke sensor) connector.

    2. A005811

      Remove the 2 nuts, bolt and clutch pedal support sub-assembly.

    3. A0058SB

      Remove the nut from the clutch pedal support sub-assembly.

  6. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY (CLUTCH PEDAL STROKE SENSOR)

    Click here

  7. REMOVE CLUTCH START SWITCH ASSEMBLY

    A005766

    1. Remove the nut and clutch start switch assembly.

  8. REMOVE TURN OVER SPRING SEAT COMPRESSION SPRING

    A00593S

    1. While the clutch pedal is fully depressed, remove the turn over spring seat compression spring.

      CAUTION:

      As the clutch pedal may move suddenly when removing the spring, be careful to prevent your hand from being caught in the parts.

  9. REMOVE CLUTCH PEDAL SPRING HOLDER

    A0055M6

    1. Remove the clutch pedal spring holder from the clutch pedal support sub-assembly.

  10. REMOVE CLUTCH PEDAL STOPPER BOLT


    1. A00587T

      Loosen the lock nut and remove the clutch pedal stopper bolt together with the nut from the clutch pedal support sub-assembly.

  11. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    1. A00564X

      Remove the bolt and nut.

    2. Remove the clutch pedal sub-assembly from the clutch pedal support sub-assembly.

  12. REMOVE CLUTCH PEDAL PAD


    1. Remove the clutch pedal pad from the clutch pedal sub-assembly.

  13. REMOVE CLUTCH PEDAL BUSHING


    1. A005703

      Remove the 2 clutch pedal bushings from the clutch pedal sub-assembly.

  14. REMOVE NO. 1 CLUTCH PEDAL CUSHION


    1. A00577Q

      Using needle-nose pliers, remove the 2 No. 1 clutch pedal cushions from the clutch pedal sub-assembly.

  15. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING


    1. A0057CW

      Using an 8 mm hexagon wrench and hammer, remove the clutch master cylinder push rod clevis bushing from the clutch pedal sub-assembly.

  16. REMOVE CLUTCH PEDAL TURNOVER BUSH

    A00555Q

    1. Remove the clutch pedal turnover bush from the clutch pedal sub-assembly.