REAR BRAKE INSTALLATION

Tech Tips

Use the same procedure for the LH side and RH side.
The following procedure is for the LH side.

INSTALL REAR DISC
1. Text in Illustration
  
  *a Matchmark
  
  Align the matchmarks of the rear disc and rear axle hub, and install the rear disc.
  
  Note
  
  When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.
INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
1. Install the parking brake shoe adjusting hole plug.
INSTALL DISC BRAKE CYLINDER MOUNTING
1. Install the disc brake cylinder mounting with the 2 bolts.
  
  Torque:
  
  78 N*m { 799 kgf*cm, 58 ft.*lbf }
INSTALL REAR DISC BRAKE BUSHING DUST BOOT
1. Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.
  
  Text in Illustration
  
  Lithium Soap Base Glycol Grease
  
  Tech Tips
  
  Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.
2. Install the 2 rear disc brake bushing dust boots to the disc brake cylinder mounting.
INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSHING
1. Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake cylinder slide pin (for Lower Side).
  
  Text in Illustration
  
  Lithium Soap Base Glycol Grease
2. Install a new rear disc brake cylinder slide bushing to the rear disc brake cylinder slide pin (for Lower Side).
INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN (for Lower Side)
1. Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the rear disc brake cylinder slide pin.
  
  Text in Illustration
  
  Lithium Soap Base Glycol Grease
2. Install the rear disc brake cylinder slide pin to the disc brake cylinder mounting.
3. Push the rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.
INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN (for Upper Side)
1. Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the rear disc brake cylinder slide pin.
  
  Text in Illustration
  
  Lithium Soap Base Glycol Grease
2. Install the rear disc brake cylinder slide pin to the disc brake cylinder mounting.
3. Push the rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.

Text in Illustration
*a	Matchmark

Text in Illustration
	Lithium Soap Base Glycol Grease

Text in Illustration
	Lithium Soap Base Glycol Grease

Text in Illustration
	Lithium Soap Base Glycol Grease

Text in Illustration
	Lithium Soap Base Glycol Grease

INSTALL REAR DISC BRAKE PAD SUPPORT PLATE

Text in Illustration
*1	Rear Disc Brake Pad Support Plate
*2	Disc Brake Cylinder Mounting

Install the 2 rear disc brake pad support plates to the disc brake cylinder mounting.

Note

Firmly push to install the rear disc brake pad support plate and disc brake cylinder mounting against each other so that there is no clearance between the surfaces A and a, and B and b.

INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT
1. Install the rear disc brake pad wear indicator plate to each rear disc brake pad.
  
  Note
  
  Install each pad wear indicator plate in the correct position and direction.
2. Apply disc brake grease to the inside of the rear disc brake anti-squeal shims.
  
  Text in Illustration
  
  Disc Brake Grease
3. Install the rear disc brake anti-squeal shim to each rear disc brake pad with pad wear indicator plate.
  Note
  
  Disc brake grease may seep out slightly from the areas where the rear disc brake anti-squeal shims are installed.
  
  Make sure that disc brake grease is not applied onto the lining surface.
INSTALL REAR DISC BRAKE PAD
1. Install the 2 rear disc brake pads with rear disc brake anti-squeal shim kit to the disc brake cylinder mounting.
  
  Note
  
  There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.
INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY
1. Text in Illustration
  
  *a Hold
  
  *b Turn
  
  Hold the rear disc brake cylinder slide pin, and install the rear disc brake cylinder assembly to the disc brake cylinder mounting with the 2 bolts.
  
  Torque:
  
  27 N*m { 270 kgf*cm, 20 ft.*lbf }
CONNECT REAR FLEXIBLE HOSE
1. Text in Illustration
  
  *a Lock Hole
  
  Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
  
  Torque:
  
  33 N*m { 340 kgf*cm, 25 ft.*lbf }
  
  Note
  
  Install the flexible hose lock securely into the lock hole in the disc brake cylinder.
CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL
1. Connect the cable to the negative (-) auxiliary battery terminal Click here.
2. Perform the following procedure if air bleeding is not necessary:
  1. Connect the reservoir level switch connector.
  2. Clear the DTCs Click here.
BLEED BRAKE LINE
1. Bleed brake line.
  1. Remove the brake master cylinder reservoir filler cap assembly.
  2. Add brake fluid into the reservoir between the MAX and MIN level on the brake fluid reservoir.
    
    Brake fluid
    
    SAE J1703 or FMVSS No. 116 DOT3
  3. Connect the Techstream to the DLC3 and turn the power switch on (IG).
  4. Turn the Techstream on and enter the following menus: Chassis / ABS/VSC/TRAC / Air Bleeding.
  5. Select "Usual air bleeding" on the Techstream display, and bleed air from the brake fluid following the instructions on the Techstream.
  6. After air bleeding, tighten each bleeder plug.
    
    Torque:
    
    8.3 N*m { 85 kgf*cm, 73 in.*lbf }
  7. Clear the DTCs Click here.
  8. Turn the Techstream off and turn the power switch off.
2. Inspect for brake fluid leaks.
3. Install the brake master cylinder reservoir filler cap.
ADJUST PARKING BRAKE

Click here
INSTALL REAR WHEEL

Torque:

103 N*m { 1049 kgf*cm, 76 ft.*lbf }

Text in Illustration
*a	Hold
*b	Turn