MOTOR CABLE REMOVAL


  1. REMOVE SERVICE PLUG GRIP

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  2. REMOVE COOL AIR INTAKE DUCT SEAL


    1. A01HV5R

      Remove the 7 clips and cool air intake duct seal.

  3. REMOVE INLET AIR CLEANER ASSEMBLY


    1. A01HSG6

      Remove the 2 bolts and inlet air cleaner assembly.

  4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A01HTQ5

      Disconnect the mass air flow meter connector and wire harness clamp from the air cleaner cap sub-assembly.

    2. Disconnect the ventilation hose from the cylinder head cover.

    3. Disconnect the connector and wire harness clamp.

    4. A01HSY1

      Release the 2 clamps and remove the air cleaner cap sub-assembly.

    5. A01HVCDE01
      Text in Illustration
      *1 Retainer
      *2 Fuel Tube Connector
      *3 Pipe
      *4 O-ring
      *a Pinch
      *b Pull

      Disconnect the 2 fuel vapor feed hoses.

      Note


      • Remove any dirt or foreign matter on the fuel tube connector before performing this work.

      • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tube connector has an O-ring that seals the pipe.

      • Perform this work by hand. Do not use any tools.

      • Protect the disconnected parts by covering them with plastic bags after disconnecting each fuel vapor feed hose.

    6. A01HVR4

      Loosen the hose clamp and disconnect the air cleaner hose from the throttle with motor body assembly.

  5. REMOVE AIR CLEANER FILTER ELEMENT

  6. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. A01HSNXE03
      Text in Illustration
      *a Projection

      Remove the 2 bolts and air cleaner case sub-assembly.

  7. REMOVE UPPER INVERTER COVER

    CAUTION:

    Wear insulated gloves.


    1. A01HVOM

      Remove the 2 bolts and upper inverter cover (generator cable side).

      Note


      • Make sure to pull the upper inverter cover straight up, as a connector is connected to the bottom of the cover.

      • Do not touch the upper inverter cover waterproofing rubber.

  8. REMOVE MOTOR CABLE

    CAUTION:

    Wear insulated gloves.


    1. A01HSAZ

      Using an insulated tool, remove the 3 bolts.

    2. A01HT8M

      Disconnect the 3 wire harness clamps and separate the motor cable.

      Note


      • Do not damage the terminals, connector housings or inverter with converter assembly when disconnecting them.

      • Do not touch the connector waterproofing rubber or terminals.

      • Insulate the removed terminals with insulating tape.

      • Do not allow any foreign objects or water to enter the inverter with converter assembly.

    3. A01HTSV

      Disconnect the clamp.

    4. Remove the bolt and disconnect the motor cable from the hybrid vehicle transaxle assembly.

    5. A01HSXB

      Disconnect the 2 clamps.

    6. Remove the 4 bolts and motor cable from the hybrid vehicle transaxle assembly.