INTAKE MANIFOLD REMOVAL


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work Click here.

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. REMOVE LUGGAGE TRIM SERVICE HOLE COVER


    1. A01HUM2

      Disengage the claw to remove the luggage trim service hole cover.

  4. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

    Click here

  6. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  7. REMOVE FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. A01HW70

      Disengage the 2 clamps and separate the wire harness from the front outer cowl top panel sub-assembly.

    2. A01HT42

      Remove the 10 bolts and front outer cowl top panel sub-assembly.

  8. REMOVE EGR VALVE ASSEMBLY


    1. A01HUGE

      Disconnect the connector.

    2. A01HT85

      Disconnect the 2 water by-pass hoses.

    3. A01HTV3

      Using a 10 mm deep socket wrench, remove the bolt.

    4. Using a 12 mm deep socket wrench, remove the 2 nuts.

    5. Using an E8 "TORX" socket wrench, remove the 2 stud bolts.

    6. A01HUQK

      Remove the 4 bolts and EGR valve assembly.

    7. A01HW8A

      Remove the 2 gaskets.

  9. REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR


    1. A01HSOO

      Disconnect the connector.

    2. A01HUZ7

      Disconnect the vacuum hose.

    3. Remove the bolt and manifold absolute pressure sensor.

  10. SEPARATE INTAKE MANIFOLD


    1. A01HW77

      Disconnect the No. 2 ventilation hose.

    2. A01HW8B

      Disconnect the heated oxygen sensor connector.

    3. A01HVAQ

      Disconnect the 6 wire harness clamps.

    4. A01HUP9

      Remove the 6 bolts to separate the intake manifold from the engine assembly.

  11. DISCONNECT FUEL TUBE SUB-ASSEMBLY


    1. A01HU60

      Remove the No. 1 fuel pipe clamp.

    2. A01HVQNE01
      Text in Illustration
      *1 Fuel Pipe
      *2 Fuel Tube Connector
      *3 Nylon Tube
      *4 O-ring
      *5 Retainer
      A01HUVJ Pinch
      A01HUJP Pull

      Pinch the retainer of the fuel tube connector, and then pull the fuel tube connector off of the fuel pipe.

      Note


      • Check for foreign matter on the fuel tube around the fuel tube connector. Clean it if necessary. Foreign matter can affect the ability of the O-ring to seal the fuel tube connector and fuel pipe.

      • Do not use any tools to separate the fuel tube connector and fuel pipe.

      • Do not forcefully bend, kink or twist the nylon tube.

      • Keep the fuel tube connector and fuel pipe free from foreign matter.

      • If the fuel tube connector and fuel pipe are stuck, push and pull to release them.

      • Put the fuel tube connector and fuel pipe in plastic bags to prevent damage and contamination.

    3. Remove the fuel tube sub-assembly from the fuel hose clamp.

  12. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A01HSZW

      Disconnect the 4 fuel injector connectors.

    2. Remove the 2 bolts, and then remove the fuel delivery pipe together with the 4 fuel injectors.

      Note

      Be careful not to drop the fuel injectors when removing the fuel delivery pipe.

    3. A01HTU7

      Remove the 2 fuel delivery spacers from the cylinder head.

    4. Remove the 4 injector vibration insulators from the cylinder head.

  13. REMOVE INTAKE MANIFOLD


    1. Remove the intake manifold from the vehicle.

    2. A01HSIJ

      Remove the gasket from the intake manifold.

    3. A01HSYT

      Remove the bolt and wire harness clamp bracket.

    4. A01HUGI

      Remove the vacuum hose from the intake manifold.

    5. A01HW42

      Remove the fuel vapor feed hose from the intake manifold.